The present paper cup comprises a cup body, and the cup body comprises inner paper and outer paper. There are hollow bulges on the outer paper, and the outer paper forms a connecting part. The inner side of the connecting part bonds to the outer side of the inner paper, and the cup rim of the outer paper extends to the cup rim of the inner paper. In addition, the outer side of the cup rim of the inner paper bonds to the inner side of the outer paper, and both cup rims of the outer paper and the inner paper bend outward to form a double layered crimping. The manufacturing process for the present paper cup includes: paper preparation, rolling, composition, sheet cutting, forming, molding and etc.

Provided Is a technology whereby defects can be suppressed when blanks are rolled and end sections bonded, during molding of paper containers including paper cups and paper sleeves. The blank is embossed, one end of the blank is folded in towards the center of the container, a fold line L is formed, the blank is curled around to make a curved surface, one end 2 of the blank is arranged on the lower side and the other end 1 of the blank on the upper side, the one end 2 and the other end 1 of the blank are bonded, and an inverted cone or cylindrical shape is formed.

A method for forming an overwrap container includes the steps of a) providing a base container having a first side seam on a side wall that extends along a longitudinal axis to define an internal volume, and a bottom secured to the side wall; b) providing the side wall of the base container with connecting elements on an outer periphery of the side wall; c) providing an overwrap having a second side seam over the side wall of the base container such that the overwrap is joined in spaced apart relationship by the connecting elements to the side wall of the base container; d) clamping the overwrap to the base container along the second side seam to form a first compressed area; e) clamping the overwrap to the base container in an area 180° removed from the second side seam to form a second compressed area: and f) reforming the second compressed area to define an overwrap container having a substantially uniform spacing and air gap between the base container and the overwrap except in the first compressed area.

A box blank assembly includes a box blank, the box blank includes a bottom panel; a first side panel attached to the bottom panel by a first length fold line; a second side panel attached to the bottom panel by a second length fold line; and a third side panel attached to the bottom panel by a first width fold line; and an insulation batt attached to at least one of the first side panel, the second side panel, and the third side panel.

A double-walled cup and a process for production of the cup are described. The cup includes an inner cup and a tube-shaped outer sleeve, which is formed from a blank of paper material joined at its ends. The tube-shaped outer sleeve is slid axially onto a prefabricated inner sleeve and secured. The tube-shaped outer sleeve is formed from a flat blank by joining the ends of the blank before being slid on, whereby the ends of the blank are joined by an adhesive applied to a limited area of the outer sleeve. The ends of the blank are joined by a thermoplastic material in the form of an adhesive, which for example can be a hot-melt adhesive or a sealing varnish.

A cup having a bottom and a sidewall attached to the bottom, wherein the sidewall preferably comprises a rolled rim at its upper edge opposite to the bottom, wherein the sidewall comprises a single layer or a plurality of layers, wherein at least one of the layers is produced from a paper or carton material, wherein at least one shaping is shaped into at least one of the layers of the sidewall, wherein the shaping is at least partially ring-shaped, wherein the shaping extends at least partially over the perimeter of the sidewall, wherein the shaping is inwardly or outwardly directed, wherein the shaping is compressed in height such that an edge of the shaping touches an opposite segment of the shaping and/or that both edges of the shaping touch each other and are joined together.

A double-walled cup and a process for production of the cup are described. The cup includes an inner cup and a tube-shaped outer sleeve, which is formed from a blank of paper material joined at its ends. The tube-shaped outer sleeve is slid axially onto a prefabricated inner sleeve and secured. The tube-shaped outer sleeve is formed from a flat blank by joining the ends of the blank before being slid on, whereby the ends of the blank are joined by an adhesive applied to a limited area of the outer sleeve. The ends of the blank are joined by a thermoplastic material in the form of an adhesive, which for example can be a hot-melt adhesive or a sealing varnish.

A method of folding a blank assembly, the method including folding a first side panel about a first fold line relative to a bottom panel until the first side panel is substantially perpendicular to the bottom panel, a cardboard blank of the blank assembly including the first side panel, the bottom panel, and a second side panel; and folding the second side panel about a second fold line relative to the bottom panel until the second side panel is substantially perpendicular to the bottom panel, the first side panel, the second side panel, and the bottom panel at least partially defining an inner cavity, an insulation batt of the blank assembly attached to at least one of the first side panel and the second side panel, the insulation batt at least partially insulating the inner cavity.

A method for insulating a box including positioning at least one insulation batt in facing contact with at least one side panel of an inner cardboard layer, the at least one side panel at least partially defining an inner cavity; and adhesively coupling the at least one insulation batt to the at least one side panel, the at least one insulation batt at least partially insulating the inner cavity.

A method for assembling an insulated box assembly includes positioning an inner corrugated portion and an insulated layer between a plurality of side portions of an outer corrugated portion, the inner corrugated portion including a plurality of side panels hingedly coupled together, the insulated layer extending around the plurality of side panels, the insulated layer coupled to the inner corrugated portion, the insulated layer positioned between the inner corrugated portion and the outer corrugated portion, the insulated layer including at least one insulation batt, the plurality of side panels defining a top end and a bottom end of the inner corrugated portion, a bottom panel being positioned at the bottom end below the insulated layer, the plurality of side panels and the bottom panel at least partially defining a cavity, an opening to the cavity being defined at the top end, and enclosing the cavity with a top.