A method of forming a container from a blank of sheet material using a machine is provided. The blank includes a bottom panel, two side panels, two end panels, and a reinforcing panel assembly extending from a first side panel. The machine includes a hopper station, a corner post forming station, and a plunger station. The method includes rotating the reinforcing panel assembly upwardly toward the first side panel as the blank is transported from the hopper station to the corner post forming station, forming a corner wall and a reinforcing end tab by folding reinforcing panels about fold lines as the blank is transported through the corner post forming station, rotating the side panels and the end panels to be substantially perpendicular to the bottom panel by directing the blank through the plunger station, and coupling the reinforcing end tab to an end panel to form the container.

A shaped article, a method for making it, and its use. The shaped article is formed from flat fiber material and has a bottom (2), a body (4), and an opening, which is surrounded by a circumferential flange (6). The shaped article (1) comprises a flange stabilizer (10) attached to the second flat side (18) of the flange (6) facing the bottom (2). The flange stabilizer (10) is disc-shaped and has an inner contour (12) corresponding to the desired cross-sectional shape of the shaped article (1) in the region of the opening and can be slipped over the body (4) in the region of the bottom (2) and up to the flange (6). The flat sides (16, 18) of the flange stabilizer (10) extend essentially parallel to the flange (6), defining and stabilizing the cross-sectional shape of the body (4) in the region of the opening and the flange.

Provided are cartons, particularly cartons for storing and dispensing consumer products and more particularly absorbent consumer products and still more particularly tissue products, such as rolled tissue products, which eliminates plastic packaging while still protecting the carton contents from dirt and grime. The carton contents are protected by providing a carton having a top panel formed from opposing flaps that overlap to some extent. The overlapped portion however, is designed to compress on center and not to add material height to the perimeter of the carton so that multiple cartons may be stacked one on top of another to form a stable unit load.

Described are a machine and a method for forming containers from blanks, including a plurality of shaping hoppers, an endless conveyor which defines a feed path and on which the hoppers are mounted in succession and a plurality of pushing elements which are movable in such a way as to follow the respective shaping hoppers along at least a stretch of the feed path and which have a to-and-fro operating movement towards and away from the respective hopper along a direction transverse, preferably perpendicular, to the feed path. The machine also includes folding means disposed along the feed path downstream of the pushing elements and configured to produce, respectively, a top closure and/or a bottom closure of the tubular blank.

A method for checking and correcting the position of a blank (10) that includes closing the folded right-hand and left-hand flaps (17, 18) of the blank, which are positioned one above the other in an overlapping portion, checking the position of the right-hand edge (13) and of the left-hand edge (14), and comparing the position with a predetermined position in order to determine a positional deviation, if the positional deviation exceeds an admissible deviation value, and before the glue sets, fixing of the central flap (19), then holding the upper face of the right-hand flap and of the left-hand flap by a suction cup (21, 23, 24, 26), and correcting the position of the left-hand flap (18) and/or of the right-hand flap (17) by moving the suction cup (21, 23, 24, 26).

Provided herein is a machine for forming a container from a blank including a tray and a lid. The machine has an upstream end where the blank is loaded and a downstream end where the container is discharged and includes a frame, a pre-forming assembly, and a mandrel assembly. The pre-forming assembly is configured to partially form the lid and the tray by folding each of a plurality of side panels of the blank and further form the tray by partially folding a front panel assembly of the blank, the front panel assembly including a front panel and a roll-over panel. The mandrel assembly is mounted to the frame and configured to engage a bottom panel of the tray to form each of a plurality of corners of the tray and fold the roll-over panel to form a front wall of the container.

A method of forming a container from a blank of sheet material using a machine is provided. The method includes forming a corner wall by folding a first pair of a plurality of reinforcing panels inwardly towards a respective side panel and into face-to-face contact with a second pair of the plurality of reinforcing panels, rotating the side panels and end panels to be substantially perpendicular to a bottom panel such that an interior surface of at least one reinforcing panel of the plurality of reinforcing panels is in contact with an interior surface of the first side panel, and coupling at least one other reinforcing panel of the plurality of reinforcing panels to one of the end panels to form the container.

A cardboard box assembly device, that folds four flaps provided at edges of an opening in a cardboard box to surround the opening, is disclosed. The cardboard box assembly device includes a folding unit, a pushing unit, and a drive unit. The folding unit folds each of the four flaps in a prescribed sequence and closes the opening. The pushing unit pushes one of the four flaps, that is folded last, inward into the cardboard box as a locking flap, and overlaps the locking flap onto the other flaps. The drive unit contacts the cardboard box and imparts a prescribed displacement to the cardboard box. Parts that engage with one another are formed between the locking flap and at least one of the other flaps. The drive unit moves the locking flap relative to the other flaps due to the displacement when the pushing unit pushes the locking flap.

A method of forming a container from a blank of sheet material using a machine is provided. The blank includes a bottom panel, two side panels, two end panels, and a reinforcing panel assembly extending from a first side panel. The machine includes a hopper station, a corner post forming station, and a plunger station. The method includes rotating the reinforcing panel assembly upwardly toward the first side panel as the blank is transported from the hopper station to the corner post forming station, forming a corner wall and a reinforcing end tab by folding reinforcing panels about fold lines as the blank is transported through the corner post forming station, rotating the side panels and the end panels to be substantially perpendicular to the bottom panel by directing the blank through the plunger station, and coupling the reinforcing end tab to an end panel to form the container.

A method of producing a container for retaining fluid, the method comprises the steps of: providing a blank which, when assembled, forms a container; folding the blank along one or more fold lines across the blank's width to form a substantially rectangular side wall such that first and second ends of the substantially rectangular side wall are brought into close proximity; sealing the first and second ends of the substantially rectangular side wall to one another; deforming one or more deformable portions which span across the one or more fold lines such that the deformable portions are disposed inwardly in order to force the remainder of the side wall outwards to create an opening within the blank; and sealing a base around the circumference of a first edge of the side wall.