A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

The present invention relates to an automatic cushion-attaching device for attaching cut cushions or cutting and attaching cushions to a cutting plate so that the cushions are attached along both sides of the position at which a blade portion is mounted to the cutting plate. At least two of the attached cushions are automatically attached to the cutting plate next to the blade portion according to the shape of the blade portion. Since the operation of attaching the cushions to the cutting plate is automatically performed in a single machine, the present invention has the effect of achieving very high attachment speed and good productivity.

A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

A rule to be inserted into a die-board that is pressed onto a plate matter, the rule including: a multi-edge cutting blade having a cutting blade edge, the cutting blade edge divided into multiple sections with multiple spacings between the multiple sections; and a plurality of connecting pieces configured to fit into the multiple spacings and to provide support for the multiple sections of the cutting blade edge when the rule is pressed onto the plate matter.

The invention relates to a device (310) for holding a sheet-like element (10) during the stage of introducing it into a workstation (200, 300, 400) of a forming machine (1), such as a waste-ejection station (300), the said holding device (310) comprising a suction member (320) configured so as to partially retain each sheet (10) by its rear part during the stage when the said sheet (10) is introduced into the said workstation (200, 300, 400), characterized in that the suction member (320) has at least two motorized fans (13) with propellers (14) installed transversely at the entrance to the workstation (200, 300, 400), beneath the plane (P) along which the sheet-like elements move, the axes of rotation (A) of the propellers (14) of the fans (13) being substantially parallel to one another and perpendicular to the plane (P) along which the sheet-like elements move, the direction of rotation and the inclination of the propellers (14) being configured so as to generate a flow of air capable of applying suction to the rear of the lower face of the sheet-like element (10) during the stage in which the said sheet (10) is introduced into the said workstation (200, 300, 400).

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

An agitator for agitating sheets of material passing through a sheet transport device that has upper and lower guide sections defining a sheet transport path therebetween. The agitator includes first and second sets of rollers each having a roller axis of rotation and a width, and the rollers are mounted to at least one holder such that the axes of rotation of the rollers are radially spaced from a line and such that rotating the at least one holder around the line causes the rollers to orbit around the line. At least one support supports the holder for rotation around the line, and the set of first rollers is spaced from the set of second rollers in the direction of the line by a distance greater than the width of the rollers. Also a sheet transport device including the agitator.

Applying padding material around shaped cutting blades includes: receiving a blade shape diagram and a rule of blade; bending the rule of blade according to the blade shape diagram to produce the shaped cutting blades; and applying the padding material around the shaped cutting blades using the blade shape diagram to produce a padded shaped cutting blade, wherein the padding material provides a spring action to quickly detach the shaped cutting blades from a plate matter.

A cutting and/or creasing rule is produced on a 3D printing machine which may be mounted on a board for use is a die for cutting and/or creasing a sheet of paperboard or other material into a blank for a carton. With the advent of additive manufacturing, i.e. 3D printing, it is now possible to eliminate traditional slotted die boards with generally rectangular steel cutting and creasing rules and replace same with surface printed boards with three-dimensional creasing and cutting rules.

A multivariable perforated adjustable height box is provided with improved folding, bending, and separation of adjacent panels. The multivariable perforated adjustable height box may include a box, columns, rows, glue tabs, column scores, row scores, perforations, cuts, skips, and bundle breakers. Perforation patterns may be irregular, angled, shifted, or otherwise configured to increase usability, strength, and/or other aspects of the packaging. A method to produce a packaging device with improved folding, bending, and separation of adjacent panels using the multivariable perforated adjustable height box is also provided.