A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A device for automated packaging of articles, comprising a conveyor for feeding and transporting into the device a blank of corrugated cardboard, a pair of crease wheels for creating two longitudinal crease lines in the blank, a transversal blade or score applicator for successively creating four transversal crease lines in the blank as the blank is transported into the device, and opposite pressing members such as jaws of a press and/or pressing rollers, arranged symmetrically with respect to a center line of the device, whose lateral position is adjustable for their ends or tips to match the two longitudinal crease lines, and activated in a timely manner as the blank is transported into the device to crush the corrugated cardboard in the top, middle and bottom corners of the blank in order to make it easily foldable.

A system for scoring a web of a roll of material comprises a plate, a scoring punch, a scoring station actuator, and a controller. The plate has a slot extending about a shape representing an outline of a pressware product. The scoring punch has a protruding blade operable to enter the slot of the plate. The scoring station actuator is configured to shift the scoring punch or the plate to press the blade against the web to form a slot in the web. The controller is configured to direct the scoring station actuator to press the blade to a first predetermined scoring depth within the web.

A slotter head, a slotter apparatus, and a box making machine form a joining piece with a high degree of accuracy by each being provided with: a cutter rest; a movable block mounted in an outer peripheral portion of the cutter rest; a first cutting blade that is fixed to the movable block along a shaft direction and along a direction inclined in a circumferential direction by a predetermined angle; a first support shaft that supports, on the cutter rest, the movable block rotatably around a first shaft center along the shaft direction; and a second support shaft that supports, on the cutter rest, the movable block rotatably around a second shaft center along the circumferential direction.

The invention relates to a method of creasing sheets (12) by using a creasing tool (14, 20, 21) cooperating with a counter element (22, 23), comprising the following steps: a creasing plate blank (24′) is provided with at least one creasing projection (26) by plastically deforming the material of the blank (24′) so as to form a creasing plate (24), the creasing plate (24) is mounted to a creasing tool (14, 20, 21), sheets (12) to be provided with at least one crease are advanced through a gap between the creasing tool (14, 20, 21) and the counter element (22, 23).

The method includes first folding a plurality of sidewall panels to form sidewalls for an assembled package, a tear-off section being defined by at least a portion a lower end of at least some of the sidewalls, second folding one or more platform panels to form a supportive platform near the lower end of the sidewalls, and third folding at least one foot panel under the supportive platform to at least partially support the supportive platform of the assembled package.

The method includes first folding a plurality of sidewall panels to form sidewalls for an assembled package, a tear-off section being defined by at least a portion a lower end of at least some of the sidewalls, second folding one or more platform panels to form a supportive platform near the lower end of the sidewalls, and third folding at least one foot panel under the supportive platform to at least partially support the supportive platform of the assembled package.

A scoring rule for forming a folding score on a sheet material includes a pair of score members with a scoring surface portions with individually asymmetrical flat outer surfaces extending at an angle. The score members press against a first side of the sheet material to cause a pair of laterally spaced fold score lines to be formed on the first side of the sheet material by the scoring surface portions. As the scoring rule engages the sheet material, a second, opposite side of the sheet material is compressed such that rubber-type material of an anvil of the rotary press bulges towards and forces the sheet material into an area between the pair of score members causing a self-contained single longitudinally inwardly extending groove to be formed on the second, opposite side of the sheet material along a line parallel to and positioned between the laterally spaced score lines.

A scoring rule for forming a folding score on a sheet material includes a pair of score members with a scoring surface portions with individually asymmetrical flat outer surfaces extending at an angle. The score members press against a first side of the sheet material to cause a pair of laterally spaced fold score lines to be formed on the first side of the sheet material by the scoring surface portions. As the scoring rule engages the sheet material, a second, opposite side of the sheet material is compressed such that rubber-type material of an anvil of the rotary press bulges towards and forces the sheet material into an area between the pair of score members causing a self-contained single longitudinally inwardly extending groove to be formed on the second, opposite side of the sheet material along a line parallel to and positioned between the laterally spaced score lines.

A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.