A method is disclosed for forming a covered cardboard container from a single template. The template is configured such that, when side panels are lifted off the top face of the template, a front panel and rear panel are lifted together with the side panels. The container is formed when the two side panels, the front panel and the rear panel are all in a substantially vertical position.

After the container is formed it is filled with product, such as apples, pears, avocados, and the like. The container has two top panels that are folded over the product and adhered to one another to form a lid. Score lines in the top panel allow the container to accommodate products of varying size.

A customizable case former and it system and method of use provide for a case former having a base, interchangeable case gages and forming heads. Contained within the interior of the base are slide blocks mounted on slide rails and assemblies in such a manner as to allow the slide blocks to be slidingly reconfigured to form a case forming cavity of varicose sizes and shapes. The size and shape of the case forming cavity is established and maintained by a template opening, defined by, and potentially unique to, each case gage. The size and shape of the forming head corresponds to the size and shape of the template opening. The slide blocks are secured to the case gage by removable locking pins.

A box forming apparatus includes first holders configured to hold a first side surface of a cardboard sheet, second holders configured to hold a second side surface of the cardboard sheet, an arm, a first mover, and a second mover. The arm has a support that supports the first and the second holders. The first mover changes a position of the first holders relative to the second holders while the arm is being rotated to open the cardboard sheet. The second mover moves the arm in association with opening of the cardboard sheet so that, when the cardboard sheet has been opened, the second mover will have moved the support a predetermined distance in a second direction opposite a first direction, which is a direction heading from a rotational center of the arm to a distal end of the arm.

A box forming apparatus includes first holders configured to hold a first side surface of a cardboard sheet, second holders configured to hold a second side surface of the cardboard sheet, an arm, a first mover, and a second mover. The arm has a support that supports the first and the second holders. The first mover changes a position of the first holders relative to the second holders while the arm is being rotated to open the cardboard sheet. The second mover moves the arm in association with opening of the cardboard sheet so that, when the cardboard sheet has been opened, the second mover will have moved the support a predetermined distance in a second direction opposite a first direction, which is a direction heading from a rotational center of the arm to a distal end of the arm.

A box erecting device for folding a box is disclosed herein. The box erecting device includes a folding plate and a lid erecting system. The folding plate is configured for erecting a box, and a folding notch including a first edge and a second edge is formed in the folding plate. The first edge is configured for erecting a first dust flap of the box, and the second edge is configured for erecting a second dust flap of the box. The lid erecting system is disposed adjacent to the folding plate and is configured for erecting a lid of the box. The lid erecting system includes a tab funnel and a folding tool. The tab funnel includes a ramp for retaining the dust flaps while closing the lid. The folding tool includes a hooked ramp for causing a distal end of the lid to be inserted into the box.

In a box assembly device, a holding mechanism causes one of bottom boards to contact a first jig and folds the bottom board inside, while the holding mechanism holding the box material in a state where the box material is developed in a cylindrical shape from a folded state. The folding mechanism folds the bottom flap inside so as to overlap with one of the bottom boards. The holding mechanism causes the other bottom board to contact the second jig while holding the box material and folds the other bottom board inside and upwardly so as to overlap with the bottom flap to engage the bottom boards with each other.

Techniques for corrugate and chipboard knocked-down case inspection and assembly are described herein. In one example, the disclosed techniques include a method to inspect and assemble a knocked-down case. In the example, a measurement of at least one aspect of the knocked-down case is obtained. A difference is determined between the obtained measurement and a standard measurement and/or a range of standard measurements. Programming of a case-handling tool is executed that is based at least in part on the determined difference. In an example, the programming is configured to adjust for and/or compensate for differences between the actual knocked-down case and a knocked-down case that is within a specification. A case-handling tool is operated responsive to the executed programming to at least partially erect the knocked-down case into an erected case.

A packaging box is disclosed, able to have smoothly curved wall portions. The box includes a perimeter wall defining a void thereby. The perimeter wall includes a first fold line and a second fold line. The first fold line and the second fold line may be parallel. A distance around the perimeter wall from the first fold line to the second fold line measured in a first plane perpendicular to the first and second fold lines in a first rotational sense is the same as a distance around the perimeter wall from the first fold line to the second fold line in the first plane in a second rotational sense opposite to the first rotational sense. When the first fold line is fully unfolded, the perimeter has a continuous surface including the first fold line. A tube, blank, method and machine for forming the box are also disclosed.

A method for erecting a box includes positioning an unerected box in an automated erecting apparatus. The method further includes bending major and minor flaps on the unerected box relative to sides of the unerected box. The method further includes, while the major and minor flaps are bent relative to the sides of the unerected box, performing an automated opening operation on the unerected box, wherein the unerected box comprises a stacking fold

A method for erecting a box includes positioning an unerected box in an automated erecting apparatus. The method further includes bending major and minor flaps on the unerected box relative to sides of the unerected box. The method further includes, while the major and minor flaps are bent relative to the sides of the unerected box, performing an automated opening operation on the unerected box, wherein the unerected box comprises a stacking fold