The present disclosure is directed to a web control guide for an inflation and sealing assembly of a protective packaging formation device for inflating a web material into a chain of inflated cushions. The web control guide is positioned along a material path at a transverse spacing from a first compression element and constrains a first thickness of the material path measured normal to the longitudinal and transverse directions of the material path. The transverse spacing and constrained thickness dimension are sufficiently small to prevent transverse movement of the flexible material towards the first compression element to avoid excessive heating of the web material outside a sealing zone.

A dunnage conversion system includes a machine for converting a stock material into a strip of relatively lower-density dunnage, a coiling mechanism for winding the strip into a coil, a taping mechanism for automatically securing a trailing end of the strip to the coil, and a coil ejecting mechanism for automatically removing the coil from the coiling mechanism. The taping mechanism includes a guide surface between an outlet of the machine and the coiling mechanism to guide the strip to the coiling mechanism and to guide tape for engagement with a trailing end of the strip and to secure the trailing end of the strip to the coil. The coil ejecting mechanism includes a lever arm that pivots to push the completed coil off the coiling mechanism.

An exemplary air cushion inflation machine includes: a first terminal connected to a direct current input; a second terminal; a reference resistor powered by the direct current input; an op-amp; and a transistor. The first terminal of the op-amp is connected to a variable voltage source and the second terminal of the op-amp is connected to the reference resistor. The transistor has a base connected to an output of the op-amp, an emitter connected to the reference resistor, and a collector connected to a first terminal of a sealing band apparatus having first and second terminals. A meltable material placed between the first and second terminals is melted by resistance of current flowing between the first and second terminals. The variable voltage source changes voltage based on a voltage drop measured across the first and second terminals by a voltage measurement device and the constant current.

An expansion device includes an unexpanded slit sheet roll that is wound on a paper core that is longer than the width of the slit sheet paper roll. The paper core is placed onto a rod member. An adjustable downward pressure is exerted on the paper core and the paper core exerts pressure on the rod member. As the paper is pulled, the downward pressure creates the friction required to enable the unexpanded slit, sheet to be unwind and fed while simultaneously expanding.

In a method for processing a cushioning material strand, which is produced by a cushioning conversion machine from a web-shaped stock material (e.g. a roll or a leporello stack, for example of paper), the cushioning material strand is wound around a winding center into a cushioning material winding and is compressed during winding into the cushioning material winding.

In a cushion supply system for a logistic center, for example a warehouse or a dispatch hall, which comprises a cushion source for providing cushion products, such as cushion pads, in particular paper cushion pads; several packing stations at which containers can be loaded with goods and filled with cushion products; and a cushion transport system, such as a belt conveyor, for transporting the cushion products from the cushion source to the packing stations, the one cushion source is configured to supply said plurality of packing stations.

An application mechanism is used to apply water to wet paper in a process for producing planar cushioning material and filler material made of paper having a spatial structure with embossing on each side. The water can be applied to the paper like ink, so as to keep it sufficiently moist for the embossing process. Likewise, it is possible to use ink to apply a two-dimensional imprint, whereby sufficient wetting can also take place, but at the same time an optical effect is achieved.

A machine for converting a sheet material into a relatively less dense dunnage product includes a forming assembly and a feeding assembly downstream of the forming assembly. The forming assembly is configured to cause lateral edges of the sheet material to roll towards one another, forming a tubular shape. A deflector at a downstream end of the forming assembly is configured to engage the lateral edges of the sheet material and to urge the lateral edges into an interior of the tubular shape. This juxtaposes lateral edge portions of the sheet material adjacent the respective lateral edges. A forming channel at a downstream end of the forming assembly faces the deflector to receive the lateral edge portions and shape them into a tab. Finally, the feeding assembly includes rotating connecting members that engage and connect together the overlapping lateral edge portions of the sheet material forming the tab.

A packaging apparatus with an improved pinch roller apparatus, fluid supply apparatus, and/or a sealing apparatus. The pinch roller apparatus (e.g., comprising one or more guide and/or pinch rollers) is used to deliver film material to the fluid supply apparatus (e.g., nozzle and blower apparatus, or the like) that fills one or more chambers of the film material with fluid (e.g., air, gas, or other like fluid), and the film material is then sealed by a sealing apparatus (e.g., using one or more heating elements with an improved temperature sensor configuration) that seals the fluid within the one or more chambers in order to form the inflated article (e.g., inflated packaging material). In particular, the sealing apparatus provides improved sealing through the improved accuracy of the temperature reading in the heating zone, in part, by locating a sensor between a heating element and a protective member that covers the sensor.

An apparatus for the production a cushion product from a single- or multi-layer continuous paper strip includes a feed unit for drawing the paper strip into the apparatus, a cutting unit for cutting the cushion product from the paper strip, and control electronics for the activation of the cutting unit according to a predetermined motion profile. A sensor captures a rotation angle position of the feed unit. The control electronics are configured to activate the feed unit continuously and to start an activation of the cutting unit for a discontinuous cutting operation during capturing a predetermined actual rotation angle position of the feed unit.