A process for making a multi-ply dispersible wipe includes providing a first web and a second web, each web comprising cellulose fibers; superposing the first web over the second web; applying an aqueous solution to at least the first web; after the aqueous solution is applied to the first web, crimping the second web to the first web to create a composite web; cutting or perforating the composite web to define a plurality of multi-ply wet wipes; and packaging the composite web/wet wipes into a package.

A method for manufacturing a composite sheet includes a first step of, in a state that a curved part of a first sheet whose one surface rises and whose another surface is recessed and that a second sheet is overlaid on the first sheet, revolving a first roller to convey the first sheet and the second sheet; a second step of passing the sheets between the first roller and a second roller revolving so that a pressing part protruding outward in the radial direction from the outer peripheral surface of the second roller is inserted into the recess of the first roller; forming, in a region within the second sheet opposing the curved part, a protruding part which is surrounded by a flat part; and a third step of joining a boundary part of the first sheet to the second sheet.

For bonding together two or more plies of cellulose fibers, the plies are fed to a lamination nip between a ply-bonding rotating element and an anvil element. The ply-bonding rotating element has rollers with a cylindrical surface provided with small protuberances co-acting with larger protuberances provided on a cylindrical surface of the anvil rotating element. The plies are bonded, if necessary with the aid of a functional fluid, not containing adhesive, due to the effect of the pressure between the protuberances.

Provided are a composite sheet whose recess-protrusion shape can easily be made crush-resistant in a state that the soft feel against the skin is maintained, and a device and method for manufacturing said composite sheet. A first sheet has a curved part in which one surface thereof rises and the other surface thereof is recessed, and a boundary part adjacent to the curved part. A second sheet is joined to the boundary part of the first sheet so as to cover the other surface of the curved part. A region of the second sheet facing the curved part has a protruding part in which an inside surface on the first sheet side rises so as to approach the curved part and an outside surface on the reverse side thereof is recessed, and a flat part surrounding the periphery of the protruding part.

Disclosed is a tissue paper product, including between two and four plies, including at least a first ply and a second ply, the two plies, three plies, or four plies being ply-bonded, to form the tissue paper product, the first ply and the second ply being the outermost plies of the tissue paper product, a grammage of the tissue paper product being in a range of 24 to 50 g/m.sup.2 if a total number of plies of the tissue paper product is 2, in a range of 34 to 65 g/m.sup.2 if a total number of plies of the tissue paper product is 3, and in a range of 55 to 95 g/m.sup.2 if a total number of plies of the tissue paper product is 4, the first ply being a structured paper ply.

Disclosed is a tissue paper product including at least three plies with a top ply and bottom ply as outermost plies, and an inner ply between the top and bottom plies, a basis weight of the tissue paper product being 30-150. The top ply being embossed with at least two types of embossments including first embossments with a first height and second embossments with a second height, the first height being larger than the second height, and the bottom ply is embossed, the inner ply and the top ply being bonded with the bottom ply at tips of the first embossments with an adhesive, such as a lamination glue, or the inner ply, the top ply, and the bottom ply are ply-bonded with mechanical bonding, at least one of the top ply and the bottom ply being embossed by a heated embossing roll.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

A process for making a multi-ply dispersible wipe includes providing a first web and a second web, each web comprising cellulose fibers; superposing the first web over the second web; applying an aqueous solution to at least the first web; after the aqueous solution is applied to the first web, crimping the second web to the first web to create a composite web; cutting or perforating the composite web to define a plurality of multi-ply wet wipes; and packaging the composite web/wet wipes into a package.

Fabrics having a desirable softness and exhibiting a low lint level are provided. The fabrics include an embossed bonding pattern, in which the embossed bonding pattern includes a plurality of icons (e.g., geometric shapes, caricatures, etc.). The plurality of icons may be defined by a plurality of perimeter bonding points. Additionally, from 1 to about 10 internal bonding points may be located within at least one of the plurality of icons.

A method for manufacturing a composite sheet includes a first step of, in a state that a curved part of a first sheet whose one surface rises and whose another surface is recessed and that a second sheet is overlaid on the first sheet, revolving a first roller to convey the first sheet and the second sheet; a second step of passing the sheets between the first roller and a second roller revolving so that a pressing part protruding outward in the radial direction from the outer peripheral surface of the second roller is inserted into the recess of the first roller; forming, in a region within the second sheet opposing the curved part, a protruding part which is surrounded by a flat part; and a third step of joining a boundary part of the first sheet to the second sheet.