B32B21/042

A METHOD FOR IMPROVING DURABILITY AND WEATHERABILITY OF TIMBER BY ENGINEERING LAYERS

The invention relates to a method of manufacturing high durability timber product, the method comprising: a) selecting a durable substrate timber; b) selecting a veneer of high-performance timber; and c) gluing the veneer of high-performance timber to the face of the durable substrate 5 timber, wherein the resulting manufactured high durability timber product is suitable for long-term use in exterior applications at a lower cost than that of the same thickness timber product if made of high-performance timber alone.

Fire-rated structural OSB panels with overlaid water-resistant barrier
11578487 · 2023-02-14 ·

A wood or engineered wood structural panel, such as, but not limited to, OSB (“oriented strand board”) or plywood, that is both fire-resistant and water resistant. The panel is factory-coated with a product that provides fire resistance. The treatment gives it a Fire-Resistant (FR) performance (for use in a one- or two-hour rated assembly). The panel also is overlaid or coated in a factory setting with a weather/water resistive barrier (WRB). The structural panel thus combines a fire-resistant structural sheathing and WRB product in one integrated panel produced at a factory prior for installation at a job site.

COMPOSITE MOLDED SHELL WITH STIFFENING INNER CORE FOR INTERIOR TRIM MOLDING APPLICATIONS
20230003076 · 2023-01-05 ·

A composite trim molding assembly includes a composite outer shell having at least one pressed or molded surface feature and a core disposed within the composite outer shell for at least one of strengthening or stiffening the outer shell. The composite trim molding assembly can be configured as a door jamb. For example, the composite outer shell can include a flat jamb, and the at least one pressed or molded surface feature can include a stop. The core can include a protrusion into a cavity formed by the stop. The cavity formed by the stop may also be hollow. The composite outer shell can be molded from a slurry and/or pressed from a flat composite panel. The at least one pressed or molded surface feature can include a surface texture (e.g., a wood grain pattern). The core can include segments fastened together, particle board, and/or fiberboard.

Seamless Integration of Illumination into Interior Trim Panels with Decorative Surface Materials

A decorative cover for a back-illuminated interior trim panel for a vehicle, said cover being a sturdy shell-structure including a transparent plate, forming the back side of the shell-structure, and a decorative component top layer including a trim material layer, which forms the outer surface of the decorative cover, wherein the trim material layer is formed from a trim material which is one from a group of materials consisting of a wood veneer, a metallic layer, a paper, a textile and a fabric, and wherein the laminate is configured to have a predetermined degree of translucency.

Crane mat and method of manufacture

A crane mat is disclosed having a plurality of panels of lumber positioned in alternating transverse directions with respect to one another, where the top and bottom panels are oriented parallel to the direction of vehicular traffic. The top and bottom panels may include a plurality of spaced apart grooves extending longitudinally from a first longitudinal end of the crane mat to a second longitudinal end of the crane mat for enhancing traction of a vehicle when traversing across the crane mat by transporting rain or moisture off the mat, or for receiving mud or other debris. The crane mat may include a plurality of edge protectors positioned on respective sides of the crane mat to protect the crane mat from handling damage. In various embodiments, the crane mat may be manufactured using either softwood, hardwood, or any combination of softwood and hardwood.

Decorative Panel and Method of Manufacturing a Decorative Panel
20230024890 · 2023-01-26 ·

The invention relates to a decorative panel, in particular a floor panel, ceiling panel or wall panel, and to a method for manufacturing such decorative panel. The panel according to the present invention comprises includes at least one foamed layer comprising including an upper side and a lower side, and at least one decorative solid layer either directly or indirectly, affixed on said upper side of the foamed layer, wherein both the foamed layer and the decorative solid layer are wood based materials. The invention also relates to a floor covering consisting of a plurality of such panels.

Method of manufacturing a timber composite, the timber composite obtained and decorative panels comprising such timber composite
11701867 · 2023-07-18 · ·

A decorative panel including a substrate material and a decorative top layer, wherein the decorative top layer includes at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

METHOD TO PRODUCE A PANEL UNIT AND A PANEL
20230013455 · 2023-01-19 · ·

A method to produce a panel unit, including providing a core having a first surface and a second surface opposite the first surface, applying a surface layer to the first surface of the core, the surface layer including a wood veneer layer and a first binder layer for adhering the wood veneer layer to the first surface of the core, applying a balancing layer to a second surface of the core, the balancing layer including an unimpregnated paper and a second binder layer for adhering the unimpregnated paper to the second surface of the core, applying pressure to the surface layer, the balancing layer, and the core to form a panel unit. The disclosure also relates to a panel.

METHOD OF GLUING A WOOD PRODUCT AND A GLUED WOOD PRODUCT
20230219252 · 2023-07-13 · ·

The present invention relates to a method of producing a glued wood product for use in construction, comprising the steps of: providing at least two wooden pieces each piece comprising at least one joining face; creating a groove in at least one of said joining faces where the groove is arranged between a pair of peripheral edges; applying adhesive onto at least one of the joining faces of at least a first of said two wooden pieces; arranging said first wooden piece so that the joining face which comprises the applied adhesive meets a corresponding joining face of said second wooden piece, wherein at least one of said two joining faces comprises said groove; pressing the two joining faces towards each other so that the adhesive is compressed between said two wooden pieces, and maintaining said pressing for a sufficient time to bond the wooden pieces to each other; wherein the applied pressing force is strong enough to force the wood tissue to collapse at a contact area until the pressure force is transmitted primarily through the adhesive, wherein said contact area is defined by the surface area whereat the two joining faces of said wooden pieces contact each other upon being pressed together.

ENGINEERED WOOD SIDING, TRIM AND FENCING WITH FIRE RESISTANT PROPERTIES
20230219327 · 2023-07-13 ·

A multi-layer fire-resistant (FR) panel or board, for use in exterior applications, such as siding, cladding, trim, fencing, or sheathing. The panel or board may be OSB or other form of engineered-wood, with an integrated fire-resistant laminate incorporated during a manufacturing process. The laminate may be placed on top of or under a fines layer. The laminate may be placed under an overlay layer, such as a resin-impregnated paper overlay, or other form of weather- or water-resistant barrier (WRB). The laminate itself may also serve as a WRB, and may thus be combined with or substituted for the overlay layer. A second FR laminate may be applied on the bottom of the panel or board. In addition to providing FR characteristics, the laminate also protects the structural integrity of the panel by preventing or reducing the splitting and/or cracking of the panel or board during a fire event.