The present invention discloses an artificial graphite flake manufacturing method, which uses the PI (polyimide) films as the material; via a stacking step, a first heating step and a second heating step, the PI films are processed to form the artificial graphite flakes so as to increase the lubrication and the hardness, improve the heat conduction for balancing temperature increase and better the smoothness; in addition, via a perforation step, a hole structure is formed on the artificial graphite flakes so as to increase the heat diffusion area and the air permeability of the artificial graphite flakes, and then increase the defect-free rate and the smoothness thereof.

A composite trim molding assembly includes a composite outer shell having at least one pressed or molded surface feature and a core disposed within the composite outer shell for at least one of strengthening or stiffening the outer shell. The composite trim molding assembly can be configured as a door jamb. For example, the composite outer shell can include a flat jamb, and the at least one pressed or molded surface feature can include a stop. The core can include a protrusion into a cavity formed by the stop. The cavity formed by the stop may also be hollow. The composite outer shell can be molded from a slurry and/or pressed from a flat composite panel. The at least one pressed or molded surface feature can include a surface texture (e.g., a wood grain pattern). The core can include segments fastened together, particle board, and/or fiberboard.

The present invention provides a system, method, and apparatus for producing a dimensionally stable extruded board product for use in surface coverings. The board product may be a basalt casting powder-based product for use as a substrate for wall or other surface coverings or may be used as a core layer in a modular floor covering unit. The modular floor covering unit comprises multiple layers. The layers are a thin cut stone veneer layer, a core layer with a density similar to that of the thin cut stone veneer layer, and an optional magnetically receptive underlayment layer. Other layers or combinations of layers may also be used.

A double-layered material consisting of a cellulose nanofibrous (CNF) layer and a graphene oxide (GO) nanolayer coating, wherein the material comprises 0.5-4 wt. % of GO, preferably 1-2 wt. % of GO, in relation to the total weight of the material is disclosed, as well as methods for producing said material, membranes comprising said material, and uses of said material and membranes Thus, the present invention provides a cellulose nanofiber material with a high flux, a good separation performance and a strong mechanical and structural stability in solution.

The invention relates to a process for producing a thermoformable and/or embossable particle/polymer composite using a substrate S based on shredded polymer-coated paper and a thermoplastic polymer P, therewith providing a new method of recycling/upcycling paper waste. Furthermore, a process for the manufacturing of a molded article obtained from the paper-based particle/polymer composite and its use as an element in buildings or in furniture are disclosed.

Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.

Waterproof engineered floor and wall planks have a veneer layer bonded with a plastic composite core, and an underlayer, preferably an underlayer of cork.

A sound insulating material, a sound insulating plate, and a partition structure of a train carriage are provided. The sound insulating material comprises the following components in weight ratio: 2-8 parts of tricalcium silicate; 4-10 parts of calcium hydroxide; 10-30 parts of aluminosilicate; 4-10 parts of alumina; 5-15 parts of iron oxide; 10-30 parts of a binder; and 5-10 parts of a curing agent, wherein the binder is at least two of lithium silicate, sodium silicate and calcium silicate; the curing agent is at least one of lithium oxide, magnesium oxide and silica; and the mixture of the aluminosilicate, alumina and iron oxide expands at 1000° C.-1350 ° C. to form particles. The sound insulating plate made of this material is lightweight and has a sound insulation capacity of 35-42 dB.

The present disclosure relates to a method to produce a coating layer, including applying a coating composition on a surface of a carrier, curing the coating composition to a coating layer, and subsequently applying pressure to the coating layer. The disclosure further relates to a method to produce a building panel, and such a building panel, and to a method to produce a coated foil, and such a coated foil.

A process for forming a moldable, uncured nonwoven composite containing forming a outermost nonwoven layer, forming a structural nonwoven layer, needling the structural nonwoven layer and the outermost nonwoven layer together from both the outer surface of the outermost nonwoven layer and the second surface of the structural nonwoven layer, applying an uncured, water-based thermosetting resin having a cure temperature of at least about 160° C. to the second surface of the structural nonwoven layer, and at least partially drying the uncured, wet nonwoven composite. Heat and pressure may be applied to form the moldable, uncured composite. A moldable, uncured nonwoven composite and a molded, cured nonwoven composite are also disclosed.