A nonwoven mat and a method of making a nonwoven mat are provided. The nonwoven mat includes reinforcing fibers and a binder composition that includes a polycarboxy polymer and polymer microspheres. The binder composition may also include low-density fibers, such as microfibrillated cellulose fibers. The polymer microspheres have a thermoplastic shell that encapsulates a blowing agent. The thermoplastic shell has magnesium hydroxide on its outer surface. The components of the binder composition interact with one another and/or the reinforcing fibers to form a nonwoven mat having a less permeable structure and a higher caliper.

The present invention describes various methods for manufacturing gel composite sheets using segmented fiber or foam reinforcements and gel precursors. Additionally, rigid panels manufactured from the resulting gel composites are also described. The gel composites are relatively flexible enough to be wound and when unwound, can be stretched flat and made into rigid panels using adhesives.

An article comprising: (a) one or more nonwoven material layers comprising a lofted fibrous material; and (b) one or more molded material layers having a fibrous matrix, wherein the article is configured to at least partially thermally insulate an item or compartment and the article absorbs external heat or cold to substantially prevent amplitude of temperature fluctuation of the item or within the compartment.

Described herein is a building panel comprising a body comprising a first fibrous material comprising inorganic fiber, a non-woven scrim coupled to the body; and wherein the non-woven scrim has a thickness ranging from about 8 mils to about 20 mils.

The present invention relates to a floor panel 10, in particular for the outdoor area or wet areas, with a carrier plate 11 having a front face and rear face, wherein the carrier plate 11 is provided on its front face with a décor and/or protective layer 16. For drainage of liquids and in particular of water, on the rear face of the carrier plate 11 drainage protrusions 22, 24, 26, 32 are applied.

Described herein is a stain and sag resistant acoustic building panel comprising a porous body formed from building material and latex binder, wherein the building material may include fibers and filler and at one of the building materials has been pre-treated with a charge-modifying component, thereby enhancing the sag-resistance of the building panel.

An impact resistant exterior sheathing gypsum building panel with an integrated impact resistant woven mesh which protects against impact from projectiles such as those conveyed by hurricane force winds is provided. Methods for manufacturing these exterior sheathing gypsum building panels with an integrated impact resistant woven mesh are also provided. An exterior sheathing system employing the exterior sheathing cementitious building panel is provided.

A laser-welded body includes at least three of resin members, which contain a thermoplastic resin including: a first resin member which is a laser-irradiated subject, has an absorbance a.sub.1 of 0.01 to 0.12; a second resin member which has an absorbance a.sub.2 of 0.1 to 0.9 and includes a butted part where ends of one or more resin members are brought into contact with each other; and a third resin member which has an absorbance a.sub.3 of 0.2 to 3.8, and the absorbances a.sub.2, a.sub.3 exhibited by the second resin member and the third resin member are attributed to the inclusion of nigrosine as a laser beam absorbent therein, and the resin members are overlapped in the above mentioned to form contacted parts at these interfaces, at least a part of the butted part and/or the contacted parts are laser-welded.

The present invention is concerned with a moulding material comprising: a) A primary non-woven fibre layer; b) A secondary non-woven fibre layer, and c) A resin layer; wherein the resin layer bonds the secondary non-woven fibre layer to a first surface of the primary non-woven fibre layer, and the resin layer is exposed on the second surface of the primary non-woven layer.

An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier sheet are also provided. An exterior sheathing system employing the exterior sheathing cementitious panel is provided.