Described is a process and system for direct printing of a decorative pattern onto an extruded PVC slat. The process includes providing a hot extruded PVC slat; directly contacting a surface of the hot extruded PVC slat with a direct printing cylinder as the slat is moved in a downstream direction, where the cylinder has a pattern with a cell structure that receives ink and rotates to directly apply the ink in the form of the pattern onto the surface of the hot extruded PVC slat. The process also includes controlling a temperature of the direct printing cylinder to inhibit drying of the ink while present on the direct printing cylinder.

Described is a process and system for direct printing of a decorative pattern onto an extruded PVC slat. The process includes providing a hot extruded PVC slat; directly contacting a surface of the hot extruded PVC slat with a direct printing cylinder as the slat is moved in a downstream direction, where the cylinder has a pattern with a cell structure that receives ink and rotates to directly apply the ink in the form of the pattern onto the surface of the hot extruded PVC slat. The process also includes controlling a temperature of the direct printing cylinder to inhibit drying of the ink while present on the direct printing cylinder.

In some examples, a transport cylinder for transporting a sheet-format substrate includes at least one channel extending on an outer surface of the transport cylinder in an axial direction. Each channel includes at least one gripper, which is supported on a shaft, for holding a substrate on the outer surface of the transport cylinder. Each channel is covered by a respective cover at the outer surface of the transport cylinder. The cover and/or a shaft supporting the at least one gripper may include a cooling unit. In some examples, a drying unit that includes the transport cylinder may further include an electron beam for curing a printing fluid on a substrate on the transport cylinder. In some examples, a printing press may include the drying unit including the transport cylinder.

An optical light reflectance measurement system above an imaging member surface measures fountain solution surface light reflectance interference on reflective substrate portions of the imaging member surface in real-time during a printing operation. The measured light reflectance interference corresponds to a thickness of the fountain solution layer and may be used in a feedback loop to actively control fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during a printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.

An image based correction system compensates for the image quality artifacts induced by thermal ghosting on evolving imaging member surfaces. With thermal ghosting directly tied to previous image content, a feed forward system determines thermal ghosting artifacts based on images previously rendered and generates an open loop gray-level correction to a current image that mitigates undesirable ghosting. For example, the correction system compensates for the thermal ghosting by making the current image “lighter” in areas that will be imaged onto warmer blanket regions, thereby cancelling out TRC differences between different temperature regions. A temperature sensor is used to measure the temperature of the imaging blanket due to the stresses induced by the image. This data is used to learn the parameters of the temperature model periodically during operation, and used in subsequent corrections to mitigate thermal ghosting in spite of changes in blanket properties over use and time.

Wettable structures that retain liquid layers are defined at surfaces of substrates. The wettable structures include grooves or ridges that are spaced apart by between 10 nm and 10 μm and can be defined in substrate or in a layer formed on a surface of the substrate. In typical examples, wettable structures are defined with hydrophobic materials or at hydrophobic surfaces and produce hydrophilic surfaces.

Wettable structures that retain liquid layers are defined at surfaces of substrates. The wettable structures include grooves or ridges that are spaced apart by between 10 nm and 10 μm and can be defined in substrate or in a layer formed on a surface of the substrate. In typical examples, wettable structures are defined with hydrophobic materials or at hydrophobic surfaces and produce hydrophilic surfaces.

Described is a process and system for direct printing of a decorative pattern onto an extruded PVC slat. The process includes providing a hot extruded PVC slat; directly contacting a surface of the hot extruded PVC slat with a direct printing cylinder as the slat is moved in a downstream direction, where the cylinder has a pattern with a cell structure that receives ink and rotates to directly apply the ink in the form of the pattern onto the surface of the hot extruded PVC slat. The process also includes controlling a temperature of the direct printing cylinder to inhibit drying of the ink while present on the direct printing cylinder.

Described is a process and system for direct printing of a decorative pattern onto an extruded PVC slat. The process includes providing a hot extruded PVC slat; directly contacting a surface of the hot extruded PVC slat with a direct printing cylinder as the slat is moved in a downstream direction, where the cylinder has a pattern with a cell structure that receives ink and rotates to directly apply the ink in the form of the pattern onto the surface of the hot extruded PVC slat. The process also includes controlling a temperature of the direct printing cylinder to inhibit drying of the ink while present on the direct printing cylinder.

A rotary-tool mandrel for a unit for converting a flat substrate, on which a sleeve (13) is intended to be fitted, the mandrel includes a cylindrical core (14), a peripheral wall (17) that is able to take up a rest position and a locking position by exerting a radial pressure on the sleeve (13) in order to lock it in position on the mandrel (12), a pressure fluid circuit (21) provided between the peripheral wall (17) and the cylindrical core (14) for exerting the radial pressure on the sleeve (13), and a cooling fluid circuit (24) for allowing a fluid to flow in the region of the cylindrical core (14) and for cooling the mandrel (12).