A drag force sensor on a fountain solution carrier roller surface measures drag force of a fountain solution layer on the fountain solution carrier roller surface in real-time during a printing operation. The measured drag force is used in a feedback loop to actively control the fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during a printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.

An optical light reflectance measurement system above an imaging member surface measures fountain solution surface light reflectance interference on reflective substrate portions of the imaging member surface in real-time during a printing operation. The measured light reflectance interference corresponds to a thickness of the fountain solution layer and may be used in a feedback loop to actively control fountain solution layer thickness by adjusting the volumetric feed rate of fountain solution added onto the imaging member surface during a printing operation to reach a desired uniform thickness for the printing. This fountain solution monitoring system may be fully automated.

An image based correction system compensates for the image quality artifacts induced by thermal ghosting on evolving imaging member surfaces. With thermal ghosting directly tied to previous image content, a feed forward system determines thermal ghosting artifacts based on images previously rendered and generates an open loop gray-level correction to a current image that mitigates undesirable ghosting. For example, the correction system compensates for the thermal ghosting by making the current image “lighter” in areas that will be imaged onto warmer blanket regions, thereby cancelling out TRC differences between different temperature regions. A temperature sensor is used to measure the temperature of the imaging blanket due to the stresses induced by the image. This data is used to learn the parameters of the temperature model periodically during operation, and used in subsequent corrections to mitigate thermal ghosting in spite of changes in blanket properties over use and time.

According to aspects of the embodiments, there is provided a method of measuring the amount of fountain solution employed in a digital offset lithography printing system. Fountain solution thickness is measured using a diffractive optical element (DOE) configured with grating surfaces varying in a periodic fashion to hold an amount of fountain solution. When radiated with a light source the combination of the grating surface and the fountain solution therein reduces the scattering of the surface structure (“contrast”) that gives rise to a diffraction pattern. The diffractive optical element can be placed on the printing blanket of the lithography printing system or on a separate substrate.

A device one of adjusts and changes a dampening medium profile, which extends in the direction of a printing width, in a printing unit comprising at least one printing unit cylinder, at least one inking unit which inks the printing unit cylinder, and at least one dampening unit which interacts with one of the printing unit cylinder and the printing unit. A drying device, which extends over the printing width, is provided with a number I(I ε , 0>1) of drying elements, the influence of which, on a printing unit surface to be treated, allows moisture to be removed from a number of n(n ε , n>1) axial portions a.sub.j(j=1, . . . , n) that are offset relative to one another in the direction of the printing width. One of an extent of the influence of the drying device with respect to the axial direction (a.sub.j) and the operating state of the drying device can be varied independently of one another. The drying elements are designed and arranged in the printing unit such that at least 20% of the width (b.sub.j), when seen in the direction of the printing width, of multiple or all of the axial portions (a.sub.j), which are designed as active portions (a.sub.j) with an active width (b.sub.j) of the drying elements in the printing unit, over the extension of those portions, overlaps with an adjacent axial portion of the axial portions (a.sub.j), which are axially offset relative to one another in the direction of the printing unit. A controller and one of a switching and an adjusting device, which are connected to the controller for signaling purposes, are provided. The controller and the one of the switching and adjusting devices are used to operate multiple or all of the drying elements during a stationary active operating state such that each of the drying elements is pulsed, i.e. is individually clocked between an “off” switching state and an “on” switching state.

A heating circuit having an array of switching heating elements (e.g., field effect transistors, thin film transistors) provides a transient heat pattern over a surface (e.g., substrate, imaging member surface, transfer roll surface) moving relative to the heating circuit, to produce a pixelated heat image and heat a target pattern on the surface. Heat is generated by current flow in the heating elements, and the power developed by the heating circuit is the product of source-drain voltage and current in the channel. Digital addressing may accomplished by matrix addressing the array. Current may be supplied along data address lines by an external voltage controlled by digital electronics understood by a skilled artisan to provide the desired heat at a respective heating element pixels addressed by a specific gate line. The circuit may include a current return line that may be low resistance, for example, by using a 2-dimensional mesh.

According to aspects of the embodiments, there is provided a method of determining the amount of fountain solution employed in a digital offset lithography printing system. Fountain solution thickness is determined from diagnostic images that are printed and analyzed using the existing Image Based Controls (IBC). An analysis of the density of solids, halftones, and background as a function of the fountain solution control parameter is performed to decide on the appropriate level of fountain solution. A latitude window of control parameters is then derived for which the digital offset lithography printing system in operation minimizes the undesirable effects of too much or too little fountain solution.

Examples of the preferred embodiments use printed content (e.g., halftones, difference in grayscale or darkness) to determine thickness of fountain solution applied by a fountain solution applicator on an imaging member surface and/or determine image forming device real-time image forming modifications for subsequent printings. For example, in real-time during the printing of a print job, a sensor may measure halftones or grayscale differences between printed content and non-printed content of a current printing on print substrate. Based on this measurement of printed content output from the image forming device, the image forming device may adjust image forming (e.g., fountain solution deposition flow rate, imaging member rotation speed) to reach or maintain a preferred fountain solution thickness on the imaging member surface for subsequent (e.g., next) printings of the print job.

According to aspects of the embodiments, there is provided a method of determining the amount of fountain solution employed in a digital offset lithography printing system. Fountain solution thickness is determined by examining optical density of some halftone or solid patch versus laser current level. The apparatus and method uses a variable current signal to dither or perturb the laser imaging system to irradiate a fountain solution layer to create patches at different laser current levels. An aptly programmed controller then process optical density measurements to indirectly estimate fountain solution level.

According to aspects of the embodiments, there is provided a method of measuring the amount of fountain solution employed in a digital offset lithography printing system. Fountain solution thickness is measured using a glass roll at a lower temperature than the fountain solution. The lower temperature causes the fountain solution to undergo a change in state and in a solid state the fountain solution crystalizes and changes roll opacity with the thickness of the film. When radiated with a light source the opacity is continuously measured through the surface of the roller. The thickness of the crystallized fountain solution can then be determined via the opacity level increase by the crystallization and the impact to the opacity on the glass roll.