The present invention provide a multi-layered heat transfer sheet comprising a plurality of distinct pieces forming one or more consecutive patterns that form shapes or objects having discontinuous peripheries, as well as a method for producing and/or making said item. The method for forming the heat transfer decorations includes ablating one or more layers of a heat transfer sheet using a defocused laser to define at least one plurality of discrete pieces that together define a heat transfer decoration. A single pass of the defocused laser may ablate the one or more layers of the heat transfer sheet so as to define the discrete pieces.

Method of manufacturing a substrate with a cut thermal film comprises obtaining an input digital image of a design to be transferred to the substrate; storing the input image in memory; rendering design elements of the design as a single output image; based upon a bleed size value, a maximum number of negative areas, a maximum number of positive areas, and attribute values: resizing the image to include a border for bleed; filling transparent areas of the image with the substrate attribute values; creating a cutting path; creating a mask image; inverting the mask image; modifying the mask image to adjust fill areas around details, to limit negative areas to be less than the maximum number of negative areas, and to limit positive areas to be less than the maximum number of positive areas; creating cutting path data in memory as a vector path outlining the mask image.

Method of manufacturing a substrate with a cut thermal film comprises obtaining an input digital image of a design to be transferred to the substrate; storing the input image in memory; rendering design elements of the design as a single output image; based upon a bleed size value, a maximum number of negative areas, a maximum number of positive areas, and attribute values: resizing the image to include a border for bleed; filling transparent areas of the image with the substrate attribute values; creating a cutting path; creating a mask image; inverting the mask image; modifying the mask image to adjust fill areas around details, to limit negative areas to be less than the maximum number of negative areas, and to limit positive areas to be less than the maximum number of positive areas; creating cutting path data in memory as a vector path outlining the mask image.

An image transfer article can include an image-imparting member and a removable substrate disposed adjacent to the image-imparting member. The image-imparting member can have a softening point temperature less than about 220° C. The image-imparting member can include at least one surface configured to receive and carry indicia to be transferred and at least one portion comprising a pigment providing an opaque background for received indicia. In some examples, the image-imparting member can comprise a first polymer including the indicia and at least a second polymer including the pigment. In some examples, the image-imparting member can comprise a polymer including the indicia and the pigment. The indicia and the opaque background can be arranged to concurrently transfer to a woven- or fabric-based article or paper in contact with the image-imparting member, upon application of iron pressing temperatures.

The invention relates to a process for the manufacture of polymer film graphics comprising providing a continuous substrate having a release layer thereon; applying an image layer in the shape of a graphic letter or design to the release layer; depositing an adhesive layer to the image layer and which has the same shape as the image layer graphic letter or design; curing the adhesive and image layers; and winding the polymer film graphics onto rolls. The invention further relates to a polymer film graphic comprising a substrate having an upper surface and a lower surface; a release layer overlying the upper surface of the substrate; an image layer in the shape of a graphic letter or design overlying the release layer; an adhesive layer overlying the image layer, the adhesive layer having the same shape as the image layer graphic letter or design.

Display assemblies as disclosed herein are configured for attachment with a vulcanized rubber article and are provided in the form of different material layers. Display assemblies generally comprise one or more display layers of elastomeric material configured to provide a desired display indicia, an intermediate layer formed from an elastomeric material different from that of the one or more display layers, and an adhesive layer wherein the intermediate layer is interposed between the adhesive layer and the one or more display layers. The one more display layers may be configured to act together or separately to provide a desired display indicia to provide a desired visual display or feature on the surface of the vulcanized rubber article, which may be a sidewall surface of a tire.

A method for manufacturing a thermal transfer from a high-loft substrate such as velvet. The method begins with a high-loft material sheet. The sheet is registered in a vacuum press, and a vacuum is applied to one side. A sublimation graphic is printed onto an opposing side of the high-loft material sheet. Next, an adhesive layer is laminated onto the opposing side of the printed sheet. The sheet is optionally laser-etched on the printed side, and is laser-cut into a desired shape. A protective release sheet is applied over the printed graphic. The method makes it possible to sublimation-print the transfer onto high-loft fabric such as velvet and yet still retain fine graphical registration and detail.

Apparatus and methods for transferring a pigment-based decorative design onto a surface without using a plastic film or adhesive.

Apparatus and methods for transferring a pigment-based decorative design onto a surface without using a plastic film or adhesive.

A heat transfer sheet assembly and method is disclosed for improving the process of removing the carrier layer from a facestock layer. The heat transfer sheet assembly may include a heat transfer facestock layer and a carrier layer. The facestock layer may be attached to the carrier layer and include an indicia receptive surface along a side opposite the carrier layer. The carrier layer may include at least one peel line that extends from opposite edges of the assembly wherein the peel line assist to remove the carrier layer from the heat transfer facestock layer once indicia is printed on the facestock layer.