Patent classifications
B44C5/0476
Panel and methods for manufacturing panels
A method is provided for manufacturing a panel that includes a substrate and a top layer provided on the substrate. The top layer may include a decor film and a transparent film. The decor film may be a printed synthetic material film chosen from the group consisting of a vinyl-based film, a polyethylene based film, a polyurethane based film, and a polypropylene film. A print may be situated on an upper side of the printed synthetic material film. The transparent film may be a thermoplastic synthetic material film the material of which is chosen from the group consisting of polyvinyl chloride, polyethylene, polyurethane, and polypropylene. The method may involve providing the decor film and the transparent film on the substrate by performing a first press treatment at an increased temperature to form a package of the substrate, the decor film, and the transparent film. The first press treatment may be performed by a calendar device or a continuous press device. A structure may be formed in the thermoplastic synthetic material that forms a surface of the package by performing a second press treatment using a press device with a structured press element at a temperature that is lower than the increased temperature.
METHOD FOR MANUFACTURING A FLOOR BOARD
A method of manufacturing a floor board comprises the steps of supplying a panel, printing a curable substance or surface removing substance onto the panel in a predefined pattern for creating an elevation on the panel at the pattern or removing a portion of the surface of the panel at the pattern, respectively, and curing the curable substance or removing any reaction products of the surface removing substance and the panel.
FORMALDEHYDE-FREE HIGHLY WATER AND ABRASION RESISTANT OVERLAY FOR BUILDING PRODUCTS
A paper based overlay is provided. The overlay has a paper impregnated with a resin composition having an acrylic resin having a glass transition temperature in a range of from about −20° C. to about 40° C. and a resin content from about 15 to about 35 wt. % based on the weight of the overlay. The acrylic composition may include wax in the amount of about 0.005 to about 3.5 wt. % based on the weight of the resin composition. A method of producing the overlay is also provided. The overlay is highly water and abrasion resistant with low volatile content.
DIGITAL PRINTING-STRUCTURED ANTIWEAR FILM HAVING ADJUSTABLE GLOSS LEVEL
The present disclosure proposes a process for producing a structured antiwear film, comprising the process steps of: a. providing a base antiwear film, b. applying a formable outer paint layer to at least part of the area of the base antiwear film, c. at least partially structuring the outer paint layer by means of a digital printing process to create a structuring of the outer paint layer, and d. curing the outer paint layer such that the outer paint layer is first partly cured, wherein UV radiation with a wavelength in a range from ≥150 nm to ≤250 nm is used for the partial curing, and wherein the outer paint layer is then cured to completion, and wherein e. the outer paint layer, before being supplied to the printing unit for partially structuring the outer paint layer and/or during the printing operation for partially structuring the outer paint layer in the printing unit, is treated with means for changing the electrostatic charge of the outer layer, in that the outer layer is electrostatically discharged.
Method and Device for Providing Laminate Panels Provided with Individualized Decorations
Provided is a method for making laminate panels having individualized decors, in particular wood-based laminate panels, for a party B, in particular an end user, including the steps of providing at least one formatted laminate panel blank by a party A, in particular a laminate manufacturer, wherein the laminate panel blank includes a carrier plate pressed with a coating as a print base coat and at least one backing and connecting elements inserted into the panel edges, printing of at least one decor individually selected by the party B, in particular the end user, on the laminate panel blank by digital printing; and pressing at least one thermoplastic film onto the printed decoration as a wear layer.
Method for producing a matt support material provided with an anti-fingerprint coating
It is provided a method for producing a support material provided with at least one anti-fingerprint coating including the steps of: applying at least one layer of at least one powdered resin to at least one side of the support material; melting on the at least one applied layer of the one powdered resin; applying at least one acrylate-containing dispersion to the melted-on resin layer; and drying and curing the layered structure.
Apparatus for the refinement of a panel
A method for the refinement of a panel and an apparatus for the refinement of a panel according to a method of this type. The method for the refinement of a panel includes: unpacking of a panel having a core made from wood material from a transport-safe packaging, a grounding in the form of at least one synthetic resin layer pressed together with the core and, if appropriate, a primer being arranged on a top side of the core, and a coating being arranged on a core underside lying opposite the top side of the core, and connection and locking means being attached to at least two mutually opposite side faces; application of a decorative layer having a decoration to the grounding or primer; and application of at least one wear layer to the decorative layer.
Floor panel
A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.
Heat-treated PVC-plastic panel
A method of treating PVC plates as well as plates and panels manufactured by this method. The plates and panels, in particular wall, ceiling or floor panels, comprise a heat-treated carrier plate based on polyvinyl chloride with a density of, for example, 900 to 2,500 kg/m.sup.3 and a film applied thereon. The film is a thin PVC-film and comprises a decorative pattern directly printed thereon.
FLOOR PANEL
A floor panel has a rectangular and oblong shape, and includes a substrate and a top layer provided on the substrate and forming a decorative side of the floor panel. The top layer is composed of a print provided on a carrier sheet and a transparent thermoplastic layer situated above the print. The substrate has a thickness from 2 to 10 millimeter and forms at least half of the thickness of the floor panel. The substrate is a polyurethane-based substrate and the transparent thermoplastic layer is polyurethane-based. The floor panel has a length of more than 1.1 meters and has a plurality of reinforcing layers situated outside the center line of the substrate. A reinforcing layer may be provided in combination with the substrate and the top layer.