This application describes the creation of a wheel disc for a trailer using a three-hit manufacturing process.

Some embodiments of the present disclosure provide manufacturing methods for a wheel rim, a spoke and a steel wheel and a steel wheel formed by the methods. The methods includes that: a wheel rim/a spoke blank is heated in a heating furnace, and the heated wheel rim/the heated spoke blank is transferred onto a hot press. A temperature of the wheel rim/the spoke blank being required to be kept above a required temperature in a process of transferring the heated wheel rim/the heated spoke blank to the hot press. Then the wheel rim/the spoke blank is formed in the hot press. A formed wheel rim and a formed spoke are connected to product a steel wheel.

Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.

A wheel-balancing weight mounts to a wheel with a flange. The weight includes a body and a clip. The body is stamped by a punch to define a pocket within which an attaching portion of the clip resides. The defined pocket has a planar base and opposing side walls generally perpendicular to the base. The body as stamped by the punch includes a pre-stake for each side wall external to the pocket and adjacent the side wall, and an undercut for each side wall within the pocket and generally located at a juncture of the side wall and the base.

A method of manufacturing a large- or medium-sized wheel disk including using a punch or die in a first step of ironing a blank of a flat plate to a first-stage product. The first-stage product having a cylindrical rising portion with an axially non-constant thickness. The rising portion includes a thick portion located at a tip portion of the rising portion and a thickness-reduced portion which is a remaining portion of the rising portion excluding the thick portion. During the first step, only a portion of the blank corresponding to the thickness-reduced portion is ironed.

Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.

Disclosed herein is a wheel, in particular for vehicles, such as motor vehicles, with a rim ring having an opening defined there through, and with a main support at least partially arranged in the opening in the rim ring. The wheel, despite having a low weight, provides adequate rigidity and strength and can be produced in a simple manner, while maintaining design flexibility. The main support of the wheel has a plurality of spokes, and a plurality of covering parts for at least partially covering the spokes, wherein the main support and the covering parts support the rim ring.

Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.

A manufacturing method for a wheel disc, includes forming a flange portion, wherein the flange portion is formed such that an inner mold and an outer mold having a cylindrical inner surface with a first inside radius larger than the first outside radius and placed above the inner mold coaxially to the inner mold are brought close relative to each other in an axial direction by one stroke so that the outer edge of the disc material is bent downward, and the cylindrical inner surface of the outer mold is provided with recessed portions hollowed outwardly in a wheel radial direction, the recessed portions being formed in ranges corresponding to the window portions in the wheel circumferential direction and in a range from a middle position to a bottom end in the wheel axial direction.

Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.