The present invention relates to a method and to a device (10) for producing a wheel rim (1) for a vehicle wheel (3), and to a method for producing a vehicle wheel (3).

coating film having excellent adhesion, even without the presence of a chemical conversion film treatment out as an undercoat and a metal automotive part having the coating film.

A powder is deposited by powder-coating onto the surface of a metal automotive part that has been quenched after simultaneously forging, and tempering the metal automotive part and bake-hardening the deposited powder to form a skin film on the surface of the metal automotive part. The surface of the metal automotive part before the powder is powder-coated thereon is a work-hardened material surface that has been not been subjected to a chemical conversion filming treatment.

Vehicle wheels and methods of use are provided. The vehicle wheel comprises a first region, a second region, and a third region. The first region is generally annular and comprises a first flange, a second flange opposite the first flange, and a continuous wall comprising an inner surface and an outer surface. A first tire bead seat and a second tire bead seat are defined on the outer surface. The second region is configured to mount to a vehicle axle and is offset from the first flange by an offset distance. The third region connects the second region and the third region and extends inwardly towards the longitudinal axis from an attachment location on the first region to the second region. The third region comprises a first thickness and the second region comprises a second thickness. The first thickness is no greater than 75% of the second thickness.

The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

A method of manufacturing a spoke, including: reshaping a wire material to obtain a spoke blank by a forging device; wherein the spoke blank includes pre-stages of the central section and the end portions and the transition sections; and wherein the pre-stages of the central section and the end portions are forged cylindrically; the pre-stages of the transition sections are forged conically, so that they show a diameter decreasing in the direction of the central section; wherein the pre-stages of the transition sections are each manufactured in a length which differs by a maximum of one fourth from the pertaining length of the transition section; reshaping the spoke blank by a shaping tool, which reproduces a negative shape of the spoke body, so that the spoke body is generated; wherein at least the transition sections and the central section are each provided with a cross-sectional geometry different from their pre-stages.

Equipment including a rigid plate provided with a plurality of cutters configured to be impressed in sequence against a swaged annular collar of an inner ring of a wheel hub, the collar being formed with a first radial profile; the cutters sliding axially through the plate and towards a first face of the plate resting in abutment against the collar; wherein the first face of the plate is provided in the region of the cutters with a concave annular seat having a second radial profile configured to copy at least partly the first radial profile of the collar, the annular seat being configured to be passed through by the cutters during the step for impression against the collar and to contain any radial flow of the metallic material which forms the collar.

A process for manufacturing a light-alloy hybrid wheel, implements the following separate operation phases: making a flange with an internal profile capable of constituting a tire bead seat; making a rim with, on one side, an outer profile capable of constituting a tire bead seat and, on the other side, a circular flank for assembly with a part of the flange; and assembling the flange with the rim, at the seat of said flange and the circular flank of the rim. The rim is made according to the following consecutive operations: an operation of manufacturing a circular flank; then an operation of expanding said circular flank to the size of the final rim in a single step; then an operation of cold or hot flospinning of said circular flank so as to obtain the rim in the final shape and profile thereof, comprising a shoulder only on the side that will not be welded to the flange.

A method for manufacturing a one-piece wheel by forging includes: producing an integral forging comprising: a disc portion, a rim portion, and an annular protrusion protruding from one side of the disc portion in a forging method; producing an outer bend by bending the annular protrusion through a flow-forming process; and forming a hollow portion by welding one end of the outer bend to one side of the rim portion. The method manufactures the one-piece wheel having stronger shear strength and stiffness and better fatigue life even while reducing the noise using the forging method.

A flanged wheel hub for wheel hub bearings, the wheel hub having a flange provided with a plurality of threaded through holes and, for each threaded through hole, a respective radial arm, which has a respective axial thickness (SAB) to act as a strengthening element for the flange, at least at the position of the threaded through holes, the wheel hub being produced by forging with the flange and the arms made in one piece, and also having, for each threaded through hole, an annular boss, which is also forged in one piece with the wheel hub and is arranged around, and penetrated by, the corresponding threaded through hole for the purpose of increasing the mechanical strength characteristics of the wheel hub.