A vehicle wheel includes a wheel substrate made of metal and a colored coating layer located on a surface of the wheel substrate. An outer side surface of the wheel includes a first region, a second region, and a groove located between the first and second regions. The colored coating layer covering the wheel substrate is located over the groove. A color of the surface of the wheel substrate is visible at least in the first or second region.

A metal workpiece, such as a wheel, and a method of providing an enhanced corrosion resistant surface coating on an exposed surface of a metal or alloy substrate (such as magnesium). A corrosion resistance basecoat is formed, including generating an oxide layer, and applying a first primer coating onto at least a portion of the oxide layer. The method may further include identifying highest corrosion prone areas on the substrate and designing a support rack that avoids contact with these corrosion prone areas. The method also includes forming a topcoat over at least a portion of the basecoat, by applying a second primer coating onto at least a portion of the first primer coating and depositing a sputtered metallic film onto the second primer coating using a physical vapor deposition technique. A clear coat layer may be applied over the metallic film.

A vehicle wheel is defined by a substrate including a face and a rim portion. The face defines a plurality of spokes extending radially outwardly between a central portion of the face and the rim portion and defining a mating portion. An applique is affixed to the wheel at the mating portion. A polymer over-coating that is substantially transparent extends over the applique and the wheel substrate defining a continuous polymer surface over the applique and the wheel substrate.

A wheel design face in a three-dimensional shape is decorated only with a two-dimensional move of one of a discharge nozzle and a holding member, and inclination of the other one of the discharge nozzle and the holding member.

A vehicle wheel decoration method includes a setting step of detachably holding a wheel body in the holding member such that the wheel design face faces the discharge nozzle, and a decoration step of forming a decorative layer on the wheel design face by discharging paint from a discharge opening of the discharge nozzle toward the wheel design face while relatively moving the discharge nozzle in two directions which extend along the wheel design face and cross each other with respect to the wheel design face of the wheel body held in the holding member, and, in the decoration step, the wheel body is relatively inclined in a direction which crosses moving directions toward the two directions by a relative move of one of the discharge nozzle and the holding member or relative moves of both of the discharge nozzle and the holding member, and the discharge opening of the discharge nozzle is relatively moved in the two directions along the wheel design face, a distance from the discharge opening to the wheel design face falling within a predetermined range.

A vehicle wheel is defined by a substrate including a face and a rim portion. The face defines a plurality of spokes extending radially outwardly between a central portion of the face and the rim portion and defining a mating portion. An applique is affixed to the wheel at the mating portion. A polymer over-coating that is substantially transparent extends over the applique and the wheel substrate defining a continuous polymer surface over the applique and the wheel substrate.

A vehicle wheel decoration method includes a setting step of detachably holding a wheel body in the holding member such that the wheel design face faces the discharge nozzle, and a decoration step of forming a decorative layer on the wheel design face by discharging paint from a discharge opening of the discharge nozzle toward the wheel design face while relatively moving the discharge nozzle in two directions with respect to the wheel design face of the wheel body held in the holding member, and, in the decoration step, the wheel body is relatively inclined in a direction which crosses moving directions toward the two directions by a relative move of one of the discharge nozzle and the holding member or relative moves of both of the discharge nozzle and the holding member, and the discharge opening of the discharge nozzle is relatively moved in the two directions.

A manufacturing method and structure of a carbon fiber rim is revealed. A metal strip is formed by heating a metal substrate to a moldable temperature and then extruded molding. The metal strip comprises two side walls, a connecting wall and an inner rim wall to form a space surrounded by the side walls, the connecting wall, and the inner rim wall. Next, two terminals of the strip are connected to form a circle as a rim frame's embryo. The two side walls, or the two side walls and the inner rim wall of the rim frame's embryo are milled to form plural through holes and become a rim frame. Afterwards, the surface of the rim frame is roughened and covered with a trimmed carbon fiber cloth having a predetermined shape. After heatsetting and surface treating, a carbon fiber rim having a light weight and a strong structure is obtained.

A manufacturing method and structure of a carbon fiber rim is revealed. A metal strip is formed by heating a metal substrate to a moldable temperature and then extruded molding. The metal strip comprises two side walls, a connecting wall and an inner rim wall to form a space surrounded by the side walls, the connecting wall, and the inner rim wall. Next, two terminals of the strip are connected to form a circle as a rim frame's embryo. The two side walls, or the two side walls and the inner rim wall of the rim frame's embryo are milled to form plural through holes and become a rim frame. Afterwards, the surface of the rim frame is roughened and covered with a trimmed carbon fiber cloth having a predetermined shape. After heatsetting and surface treating, a carbon fiber rim having a light weight and a strong structure is obtained.