Inspection robots with swappable drive modules are described. An example inspect robot may include a first removeable interface plate on the side of a robot chassis. The first removable interface plate may couple a first drive module to an electronic board, within the chassis, where the electronic board includes a drive module interface circuit communicatively coupled to the first drive module. The example inspect robot may also include a second removeable interface plate on a side of a robot chassis. The second removable interface plate may couple a second drive module to an electronic board, within the chassis, where the electronic board includes a drive module interface circuit communicatively coupled to the second drive module.

Inspection robots and methods for inspection of curved surfaces with sensors at selected horizontal distances are described. An example of such an inspection robot includes a housing; a drive module with a wheel and a motor operatively linked to the housing, a plurality of sensor sleds, and a payload. The payload, which is coupled to the housing, may include a first and a second rail component, each with at least one connector, where the rail components are connectable at a first selected position of a plurality of discrete engagement positions. Each of the rail components may be structured to support at least one of the plurality of sleds where each of the plurality of sleds is coupled to the payload at a respective selected horizontal position such that the plurality of sleds are at selected horizontal distances from each other.

Inspection robots with configurable interface plates are described. An example inspection robot may have a housing with at least three removable interface plates, each removable interface plate having a coupling interface for an electronic component on a first side, and coupled to at least one of a plurality of electronic boards on a second side. The example inspection robot may further include a drive module configured to couple to at least one of the removable interface plates, and a payload configured to couple to at least one of the removable interface plates. The example inspection robot may further include a means for operating the inspection robot in response to the drive module coupled to one of the removable interface plates, and the payload coupled to any other one of the removable interface plates.

Inspection robots with flexible wheel/motor positioning are described. An example inspection robot may have a housing having a first connector positioned on a first side of the housing, and a second connector positioned on a second side of the housing. A first drive module may include a wheel and a motor and be operatively coupled to the first connector. A second drive module may include a wheel and a second motor and be operatively coupled to the second connector, where the wheel may be interposed between the second connector and the second motor.

Systems for reprogrammable inspection robots are described. An example system may include an inspection robot having a housing, a payload interface, a drive module interface, and a tether interface. The system may further include a first electronic board having a primary functionality circuit communicatively coupled to a base station and a second electronic board operationally coupled to the payload interface, the second electronic board having a payload functionality circuit coupled to a selected payload through the payload interface. The example system may further include a third electronic board operationally coupled to the drive module interface, the third electronic board having a drive module functionality circuit communicatively coupled to a selected drive module through the drive module interface.

Inspection robots with center encoders are described. An example inspection robot may have a housing, and a drive module, where the drive module has a wheel and a motor and is operatively coupled to the housing., The example inspection robot may also have an encoder to provide a movement value, where the encoder is positioned within a footprint of the housing. The example inspection robot may also have a controller with an encoder conversion circuit to calculate a distance value in response to the movement value, a location circuit to determine at least one of a robot location value or a robot speed value, and a position command circuit to provide a position action command in response to the robot location value or the robot speed value. The drive module may be responsive to the position action command to move the inspection robot.

Inspection robots with removeable interface plates and method for configuring payload interfaces are described. An example robot may include a payload, with at least one sensor, mounted to a housing of the inspection robot. The housing may include a removeable interface plate coupled to the at least one sensor and to an electronic board, the electronic board positioned within the housing. The removeable interface plate may define an electrical coupling interface compatible with the payload, and the electronic board may include an electrical processing configuration compatible with the payload.

Inspection robots with a payload engagement device are described. An example inspection robot may have a housing, a drive module, having at least one wheel and a motor, where the drive module is operatively coupled to the housing. The example inspection robot may also have a payload coupled to the drive module, where the payload includes a sensor mounted to the payload, and a payload engagement device operationally coupled to the drive module and the payload, where the payload engagement device applies a selected downward force on the payload.

High temperature wheels for inspection robots are described. An example wheel may have a plurality of wheel enclosures with a plurality of inter-covers interposed between the plurality of wheel enclosures. The example wheel may have a magnetic hub including a high temperature magnet, the magnetic hub being interposed between a first wheel enclosure of the plurality of wheel enclosures and a second wheel enclosure of the plurality of wheel enclosures. Each of the plurality of inter-covers is structured to guide a magnetic field of the magnetic hub.

Inspection robots with independent, swappable, drive modules are described. An example inspection robot may have a center body with a plurality of power interfaces, a plurality of communication interfaces, and a plurality of cooling interfaces. The example inspection robot may have a plurality of drive modules, where each drive module is structured to be coupled to a power interface, a communication interface, and a cooling interface.