A mechanical bypass for a shock assembly is disclosed herein. The assembly has a damper chamber having a compression portion and a rebound portion. There is further an external reservoir in fluid communication with the rebound portion of the damper chamber via a flow path. A valve is coupled with the flow path, the valve to meter a flow of the working fluid through the flow path. A bypass port to the external reservoir is provided in the flow path and bypasses the valve. A mechanical relief valve is provided in the bypass port to block a fluid flow though the bypass port until a blow-off pressure that is higher than a normal operating pressure and less than a burst pressure of the damping chamber is provided thereon.

A throttle assembly for a pressure control system in a vehicle includes at least one throttle valve. The at least one throttle valve defines an assembly cross-section of the throttle assembly, the assembly cross-section specifies a flow resistance acting on a pressure medium entering the throttle assembly, and the at least one throttle valve includes at least one controllable throttle valve configured to be controlled in accordance with an upstream pressure. The assembly cross-section of the throttle assembly is configured to be set, by control of the at least one controllable throttle valve, in such a way that an inlet volume flow of the pressure medium entering the throttle assembly can be limited to a limit volume flow in accordance with the upstream pressure, in order to set, in accordance with the upstream pressure, a power consumption of a pneumatic load in the pressure control system.

A method and system for operating pneumatic suspension system including a plurality of air springs changing a ride height of the motor vehicle by the supply and extraction of compressed air, at least two first axle air springs, and two second axle air springs, an air spring valve, a first and further changeover valve are arranged in a compressed air path, an additional accumulator valve, the second compressed air path is connected to the first compressed air path via a third compressed air path in which a connecting valve is provided, for simultaneous adjustment of the ride height of the vehicle on both axles, the air spring valves, and the first and the further changeover valves and the additional accumulator valve are opened at the same time while the connecting valve remains closed.

An air spring suspension system includes a first air spring that has a first volume with a first pressure that is configured to provide a first spring stiffness to a first suspension assembly. A second air spring has a housing with a second volume with a second pressure that is configured to provide a second spring stiffness to a second suspension assembly. The second air spring includes a piston that is arranged in the second volume. One of the housing and the piston includes a first mounting structure that is configured to connect to a vehicle chassis. Another of the housing and the piston includes a second mounting structure that is configured to connect to the second suspension assembly. The second air spring also includes a fluid connection on the housing. The second air spring further includes a crosslink valve that is disposed in the housing and movable between open and closed positions. The crosslink valve is configured to selectively fluidly connect the second volume to the fluid connection. A crosslink line is fluidly connected to the first volume of the first air spring and the fluid connection on the second air spring. A controller is in communication with the crosslink valve. The controller is configured to command the crosslink valve between the open and closed positions in response to an input.

A method for operating a pressure control system in a vehicle includes controlling a flow-control valve in a charging line, which conveys a charging pressure medium, in dependence upon an admission pressure and/or upon an admission volume flow. The admission pressure and/or the admission volume flow characterizes a prevailing or currently to be expected loading of a pneumatic consumer of the pressure control system during the supply of the charging pressure medium with a charging volume flow and at a charging pressure into the pneumatic consumer. The method further includes adjusting a flow-control cross-section, which acts on the charging pressure medium as it flows through the flow-control valve, or adjusting an average flow-control cross-section so as to limit the charging volume flow to a limit volume flow. The method additionally includes outputting the volume-flow limited charging pressure medium to the pneumatic consumer.

Assembly in a compressed air system of a vehicle provided with an air ride suspension, the assembly being configured to lift the vehicle body by filling at least one air spring, the solenoid valves being switchable in cooperation with an electronic control device, and the assembly including a pressure line for filling the air springs, and the pressure line including a first branch line connectable to the pressure line via a pilot-controlled solenoid valve for filling the air springs and including first supply pipes and pilot-controlled solenoid valves for each air spring as well as a second branch line for providing a control pressure which includes second supply pipes for the pilot-controlled solenoid valves, wherein the second branch line is connected to the pressure line via a check valve, the check valve providing a block position against venting or pressure drop in the second branch line.

A primary air suspension system with the reliability of a secondary air suspension system by guaranteeing a minimum pressure in the air spring through a simple mechanical residual pressure valve. The residual pressure valve is set to the air spring pressure required to hold the rear of the unloaded pickup truck at the designed ride height if any of the components (compressor, tank, valves, air lines, Schrader valve, or electronic controller) failure.

A mechanical bypass for a shock assembly is disclosed herein. The assembly has a damper chamber having a compression portion and a rebound portion. There is further an external reservoir in fluid communication with the rebound portion of the damper chamber via a flow path. A valve is coupled with the flow path, the valve to meter a flow of the working fluid through the flow path. A bypass port to the external reservoir is provided in the flow path and bypasses the valve. A mechanical relief valve is provided in the bypass port to block a fluid flow though the bypass port until a blow-off pressure that is higher than a normal operating pressure and less than a burst pressure of the damping chamber is provided thereon.

A dynamic weight shift suspension system for shifting the tandem axle loads on a vehicle. The system includes a first airbag connected between the drive axle of a tandem and the vehicle frame, and a second airbag connected between a tag axle of a tandem and the vehicle frame. The system also has a mechatronic control unit comprising at least one port and at least one solenoid. The mechatronic control unit is in direct fluid communication with the airbags and an air supply via fluid communication lines.

An end member assembly can include a first end member section and a second end member section that together form an end member volume. A partition section is provided separately and is disposed within the end member volume to separate the end member volume into at least two volume portions. At least one passage extends through the partition section and at least one control device is disposed in fluid communication along the passage. The control device substantially fluidically isolates the two volume portions under conditions of use below a predetermined differential pressure threshold. The control device permits fluid communication between the two volume portions under conditions of use in which the predetermined pressure threshold is exceeded. Gas spring assemblies including such an end member assembly as well as suspension systems and methods of manufacture are also included.