A lightweight and simplified vehicle door assembly is provided with four main components, an upper frame positioned about the window, an inner frame structure, an outer body panel, and a composite reinforcement component. The composite reinforcement component provides an all-in-one solution for a side impact cross beam, as well as an upper door reinforcement, a front door pillar reinforcement, and a rear door pillar reinforcement. The composite reinforcement component acts to reinforce the overall door structure, offers resistance to a side impact that limits the intrusion into the passenger compartment, and offers resistance to a frontal impact by maintaining the spacing between the vehicle A and B pillars (for a front door) and pillar C and D for a back door. A coupe vehicle door in which there is no window frame may be reinforced with the composite reinforcement component. The composite reinforcement component may have continuous or chopped fibers.

There are provided an outer member, an inner member including a front-side vertical wall portion and a rear-side vertical wall portion, an impact bar extending from front-side attachment portions of the front-side vertical wall portion to rear-side attachment portions of the rear-side vertical wall portion, a hinge-reinforcement member reinforcing a hinge attachment portion where a hinge is attached to the front-side vertical wall portion, and a latch-reinforcement member reinforcing a latch-attachment portion where a latch device is attached to the rear-side vertical wall portion. The front-side vertical wall portion and the rear-side vertical wall portion are made of casting or high-strength resin, and the hinge-reinforcement member and the latch-reinforcement member are configured to have higher ductility than the front-side vertical wall portion and the rear-side vertical wall portion and connected to the impact bar.

A deformable tapping plate can include a central member including at least two mounting openings and a mounting surface wherein the mounting surface defines a mounting plane. The deformable tapping plate can also include a first attachment pad located adjacent a first end of the central member that is connected to the central member by a first connecting arm. The first attachment pad includes a first attachment surface defining an attachment plane. The first connecting arm can include a first arched portion that projects away from both the mounting plane and the attachment plane and can include a first narrowed apex having a thickness that is less than a thickness of adjacent portions of the first arched portion.

Aside door structure for a vehicle includes a door beam that has hollow sections which are open at two ends in a longitudinal direction, and a hinge reinforcement member including a bent plate body in a crank shape that is joined to one of a front end and a rear end of the door beam. The hinge reinforcement member forms the crank shape by integrally forming a middle portion that closes an opening in the one of the front end and the rear end of the door beam and is joined to a stepped vertical wall of an inner panel of a side door, an outer end portion that is joined to a stepped outer side wall of the inner panel and an outer wall of the door beam, and an inner end portion that is joined to an inner wall of the door beam.

Aside door structure for a vehicle includes a door beam that has hollow sections which are open at two ends in a longitudinal direction, and a hinge reinforcement member including a bent plate body in a crank shape that is joined to one of a front end and a rear end of the door beam. The hinge reinforcement member forms the crank shape by integrally forming a middle portion that closes an opening in the one of the front end and the rear end of the door beam and is joined to a stepped vertical wall of an inner panel of a side door, an outer end portion that is joined to a stepped outer side wall of the inner panel and an outer wall of the door beam, and an inner end portion that is joined to an inner wall of the door beam.

Disclosed herein are embodiments of a reinforcement or brace that can be installed on the tailgate of a vehicle. The reinforcement can provide structural support for heavier mounted objects, such as tires, as well as allowing for different attachment points. Advantageously, the tailgate hinge does not need to be removed or replaced.

A door hinge mount of a side external panel for a vehicle, may provide the door hinge mount, capable of being formed of a material, requiring low initial investment expenses, and securing the same level of rigidity as in the case where a steel material is used.

A door assembly for a motor vehicle comprised of an outer door panel and an inner door panel interconnected to define a door panel structure having an internal door cavity. A collapsible carrier module is configured to be oriented in a collapsed arrangement to facilitate installation into the door cavity through an opening in the inner door panel. The collapsible carrier module can be moved from its collapsed arrangement into an expanded arrangement upon installation within the door cavity to facilitate subsequent mounting to the door panel structure. The collapsible carrier module includes a two-piece carrier plate formed to integrally include a pair of laterally-spaced glass run channels and a pair of laterally-spaced slider rails.

A door assembly for a motor vehicle comprised of an outer door panel and an inner door panel interconnected to define a door panel structure having an internal door cavity. A collapsible carrier module is configured to be oriented in a collapsed arrangement to facilitate installation into the door cavity through an opening in the inner door panel. The collapsible carrier module can be moved from its collapsed arrangement into an expanded arrangement upon installation within the door cavity to facilitate subsequent mounting to the door panel structure. The collapsible carrier module includes a barrier configured to close off the opening in the inner panel.

A door structure includes (i) a door panel including a first wall provided with a hinge member, a second wall, and a first bent part provided between the first wall and the second wall, (ii) a first reinforcing plate including a first part joined to the first wall, a second part joined to the second wall, and a corner part provided between the first part and the second part, and (iii) a second reinforcing plate including a third part joined to the first part, a fourth part joined to the second part, and an intermediate part provided between the third part and the fourth part. The first reinforcing plate and the second reinforcing plate are configured such that a closed space is provided between the first reinforcing plate and the second reinforcing plate.