A vehicle seat reclining device includes a ratchet and a guide assembled to be rotatable, a plurality of pawls that are supported by a pair of guide walls provided on the guide, mesh with the ratchet, and are arranged in the relative rotation direction and restrict relative rotation between the ratchet and the guide, and a cam that moves the pawls outward. One of the pawls is a main pawl having a rattle preventing structure. The main pawl includes a bulging portion configured to abut against the pressing portion. Each of the pawls other than the main pawl do not have a bulging portion corresponding to the bulging portion of the main pawl.

A method of laser welding a recliner assembly includes positioning a first component of a vehicle seat recliner mechanism with respect to a second component of the vehicle seat recliner mechanism. The method further includes retaining a position of the first component and the second component. Retaining includes forming a plurality of tack welds between the first component and the second component. The method further includes fixing the first component to the second component. Fixing includes forming a finishing weld between the first component and the second component by laser welding the first component to the second component.

A vehicle seat comprising a seat part, an adjustable backrest part attached to the seat part, and a floor assembly supporting the seat part and arranged on a vehicle floor. The seat part is connected to the floor assembly in a pivotal manner about a first axis, and the backrest part is connected to the seat part in a pivotal manner about a second axis. The vehicle seat has a first adjusting device powered by an electric motor for pivoting the seat part relative to the floor assembly about the first axis and a second adjusting device powered by an electric motor for pivoting the backrest part relative to the seat part about the second axis.

A seating assembly comprises a calf rest coupled to a seat base and having a body that comprises a first trough that extends from a first exterior peak to an interior peak and a second trough that extends from a second exterior peak to the interior peak. The seating assembly also comprises a wire that extends across the first trough from the first exterior peak to the interior peak, the wire being operable between an at rest condition and a contracted condition, wherein movement of the wire from the at rest condition to the contracted condition moves a portion of the wire between the first exterior peak and the interior peak away from a bottom of the first trough. The seating assembly further comprises a controller that prompts electrical current to be supplied to the wire to move the wire from the at rest condition to the contracted condition.

A recliner assembly for a vehicle seat may include a pair of recliner hearts and a cross rod. Each of the recliner hearts includes a first plate and a second plate that is selectively rotatable relative to the first plate to recline a seatback relative to a seat bottom of the vehicle seat. The cross rod extends between the recliner hearts and is received in hubs of the recliner hearts. The cross rod transmits torque between the hubs. The cross rod includes ridges that are angularly spaced apart from each other. Each of the ridges includes a first sidewall, a second sidewall, and an end wall extending between the first and second sidewalls. The first and second sidewalls are defined by first and second axes that extend radially outward. The first and second axes are angled such that they do not converge with each other as they extend radially outward.

A seating assembly comprises a calf rest coupled to a seat base and having a body that comprises a first trough that extends from a first exterior peak to an interior peak and a second trough that extends from a second exterior peak to the interior peak. The seating assembly also comprises a wire that extends across the first trough from the first exterior peak to the interior peak, the wire being operable between an at rest condition and a contracted condition, wherein movement of the wire from the at rest condition to the contracted condition moves a portion of the wire between the first exterior peak and the interior peak away from a bottom of the first trough. The seating assembly further comprises a controller that prompts electrical current to be supplied to the wire to move the wire from the at rest condition to the contracted condition.

A recliner heart includes a first locking plate, a second locking plate, a hub, a pair of wedges, a first biasing member, and a second biasing member. The first locking plate includes first teeth. The second locking plate is rotatable relative to the first locking plate and includes second teeth. The first biasing member is configured to apply a first biasing force to the wedges. The second biasing member is configured to apply a second biasing force to the wedges. The hub is rotatable between a first position in which the first and second biasing forces are applied to the wedges to restrict rotation of the second locking plate relative to the first locking plate, and a second position in which the first biasing force applied to one wedge of the wedges is reduced to allow rotation of the second locking plate relative to the first locking plate.

A coupler for coupling a cross-talk tube of a vehicle seat with a shaft of a dual recliner assembly. The coupler comprises a generally cylindrical body extending axially between an inboard end and an outboard end. The inboard end includes an inboard aperture having an inboard planar surface. The outboard end includes an outboard aperture having an outboard planar surface. The inboard planar surface and the outboard planar surface transition from an axially offset position to an axially aligned position when the coupler is installed with the cross-talk tube and the shaft of the dual recliner assembly.

A recliner mechanism includes a housing plate and a recliner heart. The housing plate includes a plate body. The recliner heart is mounted to the housing plate and operable in an unlocked state permitting relative rotation between a seat back and a seat bottom, and a locked state preventing relative rotation between the seatback and the seat bottom. The housing plate includes a fore end proximate a front of the seat bottom and an aft end opposing the fore end and proximate a rear end of the seat bottom. The plate body includes a protrusion extending outwardly therefrom at or near the aft end.

A method of manufacturing a connecting rod is provided. The method includes the steps of (1) forming, on a long rod material, a rotation transmitting portion having a non-circular cross section; (2) cutting the rod material to provide the rotation transmitting portion at each of both ends; and (3) forming, by cutting work, a small-diameter column portion and a tapered portion at a first end of the cut rod material from a tip-end side. The small-diameter column portion has a diameter smaller than a diameter of the rotation transmitting portion. The tapered portion is provided continuously from the small-diameter column portion and gradually increases in diameter. The rotation transmitting portion is provided continuously from the tapered portion.