The present invention relates to an airbag base fabric including a woven fabric made from a yarn containing polyethylene terephthalate as the main raw material, the yarn having a single fiber fineness of 1.0 to 3.9 dtex and a total fineness of 280 to 470 dtex, and, in a Raman spectrum obtained by irradiating the yarn with a He—Ne laser with a wavelength of 630 nm, I.sub.x/I.sub.0 being 1.20 or more, where I.sub.x is the spectral intensity at 3083 cm.sup.−1, and I.sub.0=277.4.

The present invention is to provide a polyester fabric for airbags famed from a polyester fiber, which can reduce costs, and the polyester fabric for airbags has high restraint performance for receiving the occupant during deployment and maintains the performance at high levels even after aging, while maintaining the mechanical characteristics as a fabric for airbags. The solution to the object is to provide a polyester fabric for airbags having a coating resin on at least one surface characterized in that the polyester fabric has an optimized crimp ratio and has scrub test strokes of 400 or more after aging treatment at 70° C. at 95% RH for 408 hours.

A method for manufacturing a one-piece woven (OPW) air bag includes method for manufacturing an OPW airbag. The method includes providing yarns, warping the yarns on at least one beam of a loom, and simultaneously weaving yarns into a fabric air bag structure having two layer portions defining an inflatable volume and single layer portions forming seams delimiting the inflatable volume. A plurality of the yarns overlay one another to form nonwoven alignment elements in at least one of the single layer portions. The air bag structure is cut to define the OPW air bag. The alignment elements are aligned with alignment elements on a panel. The air bag structure is sewn to the panel with the alignment elements aligned with one another.

Provided are an airbag base cloth and an airbag including same, the airbag base cloth being a flexible and lightweight airbag fabric on which films are laminated, having good rubbing resistance after withstanding heat/wet heat, and providing excellent internal pressure retention within the airbag after sewing. The airbag base cloth according to the present invention is characterized in that at least one face of fabric is coated with a multilayer film having an adhesive layer, and the average value of the warp and weft slippage resistance in the base cloth is 350 N/2.5 cm or more.

A non-coated air bag fabric according to the present invention includes a plurality of weft yarns and a plurality of warp yarns, in which the weft yarns and the warp yarns are constituted by multifilament yarns in which polyethylene terephthalate fibers are used, the number of filaments in each of the multifilament yarns ranges from 122 to 242, and a coefficient of kinetic friction of a surface of the fabric ranges from 1.15 to 1.25 or less, the coefficient of kinetic friction being calculated when a friction block in which polyvinyl chloride is used is brought into contact with the fabric placed on a stage that is rotating at a rotation speed of 663 rpm, at a load of 5 N, using a torque type friction and wear tester.

An airbag fabric is excellent in slippage amount and strength in a sewn portion. The airbag fabric is made of a synthetic fiber, the fabric having a constant (load of 98 N/30 mm) elongation of 1 to 5% and having a residual strain rate of 0.1 to 1.5%, the residual strain rate being obtained when the fabric is allowed to stand still for 10 minutes from the removal of the 98 N/30 mm load after the retention of the fabric for 10 minutes while the 98 N/30 mm load is applied to the fabric. The strength in the sewn portion is preferably 1200 N or more in each of the warp and the weft.

Provided is an air-bag capable of further reducing damage value to a passenger and limiting the amount of use of inflator gas by limiting an excessive increase in the internal pressure of the air-bag upon contacting the passenger while increasing the speed of deployment in a passenger protection area. The air-bag includes a main chamber and a sub-chamber that are connected via a communication portion, wherein the communication portion or a region adjacent to the communication portion is configured of a multilayer structure portion comprising three or more layers.

Disclosed is a method for manufacturing a polyester fabric for an airbag that can not only prevent or minimize the separation of a sizing agent, which is provided to a yarn through a sizing process, during a weaving process, but can also maximize a peel strength between a textile substrate and a coating layer to be subsequently formed thereon and lower the stiffness of an airbag fabric by effectively removing the sizing agent from the textile substrate after the weaving process is completed. The method of the present invention comprises: applying a polyester-based sizing agent to a polyester yarn; manufacturing a textile substrate with the sizing agent-applied polyester yarn; removing the sizing agent from the textile substrate under an alkaline condition of pH 8 to 10; and forming a coating layer on the sizing agent-removed textile substrate in order to enhance air-tightness.

An airbag includes a main bag section and a center bag section deployable to protrude towards a vehicle interior out of an inboard side of the main bag section. An inboard-side member, which forms the inboard side of the main bag section, is composed of a front component and a rear component. The center bag section includes a front wall and a rear wall. The front wall is composed of a rear extended region of the front component which is disposed in such a manner as to protrude rearward out of the rear edge of the front component. The rear wall is composed of a front extended region of the rear component which protrudes forward out of the front edge of the rear component and has a generally identical outer contour to the rear extended region. The center bag section is formed by jointing outer edges of the front and rear extended regions.

A method of making a flame resistant airbag suitable for use in aviation applications is discussed. A flame resistant fabric for the use in the construction of aviation airbags is woven from a high tenacity continuous polyester fiber substrate. A polyurethane coating is applied to the woven fabric, which has been treated with a flame retardant, to impart high pressure permeability resistance to the flame resistant fabric. The resulting fabric complies with Federal Aviation Requirement 25.853 as well as exhibits sufficient high pressure permeability resistance which is measured as a pressure of not less than about 198 kPa after five seconds from an initial inflation and pressurization to about 200 kPa, such as may be encountered in and during an inflation of aviation airbag assemblies.