An inflator for generating inflation gases for a safety device includes a housing having an internal cavity including a combustion chamber and a filter chamber. A filter is disposed in the filter chamber. A separating member is disposed in the housing on a first axial side of the filter and separates the filter chamber from the combustion chamber. An insulating member is disposed in the filter chamber on a second axial side of the filter. The second axial side is opposite the first axial side. The separating member is coupled to the insulating member.

An inflator for generating inflation gases for a safety device includes a housing having an internal cavity including a combustion chamber and a filter chamber. A filter is disposed in the filter chamber. A separating member is disposed in the housing on a first axial side of the filter and separates the filter chamber from the combustion chamber. An insulating member is disposed in the filter chamber on a second axial side of the filter. The second axial side is opposite the first axial side. The separating member is coupled to the insulating member.

An airbag assembly for a motor vehicle including an inflator, an inflatable airbag and a protection device for protecting the throat and fill tube of the inflatable airbag. The inflator is configured for generating inflation gases having an effective exit gas temperature (EGT) less than or equal to 300 degrees Kelvin. The inflatable airbag is formed from one or more panels and defines an interior volume including a plurality of inflatable chambers expandable upon deployment from a stowed state to a deployed state. The interior volume of the inflatable airbag is in fluid communication with the inflator such that inflation gases are passed through the throat and directed to the plurality of inflatable chambers by the fill tube. The one or more panels are constructed from at least one material selected from a group consisting of polyethylene terephthalate (PET), nylon, and combinations thereof. The protection device lines the throat and at least a portion of the fill tube proximate the throat to protect the one or more panels of the inflatable airbag from heat and pressure of the inflation gases.

Vehicle safety devices, heat shields used in such devices and related methods are provided. The heat shield for use in vehicle airbags can include a woven base substrate and a needlepunched nonwoven substrate comprising silicon-containing fibers. The needlepunched nonwoven can be needlepunched to the woven base substrate such that, when the heat shield is positioned within an interior space of an airbag, the needlepunched nonwoven substrate faces apertures of an inflator within the airbag.

Vehicle safety devices, heat shields used in such devices and related methods are provided. The heat shield for use in vehicle airbags can include a woven base substrate and a needlepunched nonwoven substrate comprising silicon-containing fibers. The needlepunched nonwoven can be needlepunched to the woven base substrate such that, when the heat shield is positioned within an interior space of an airbag, the needlepunched nonwoven substrate faces apertures of an inflator within the airbag.

A gas generator includes a gas generating agent that generates gas by combustion, a housing made of metal and accommodating the gas generating agent therein, the housing having a gas discharge port formed therein, through which the gas is emitted to an exterior of the housing, an ignition device configured to ignite the gas generating agent by actuation; and a temperature rise suppressing member provided in contact with an outer surface of a housing to cover at least a part of the outer surface. The temperature rise suppressing member includes an endothermic agent that absorbs heat of the housing by undergoing a chemical change or a state change by the heat of the housing when a temperature of the housing rises due to combustion of a gas generating agent, and a binder agent present together with the endothermic agent such that the temperature rise suppressing member has flexibility.