A dual stage inflator includes a housing defining an internal cavity including a combustion chamber. The combustion chamber includes a first portion having a first gas generant material separated from a second portion having a second gas generant material. A gas generant retaining wall is disposed in the housing. A first stage ignition device is disposed in the first portion of the combustion chamber. A second stage ignition device is disposed in the second portion of the combustion chamber. A lid normally closes the second portion of the combustion chamber and is spaced from the gas generant retaining wall. The lid is moveable to an open position opening the second portion of the internal cavity to release combustion gas and abutting the gas generant retaining wall in response to an increase of pressure within the second portion of the combustion chamber. An outer side of the lid and the adjacent side of the gas generant retaining wall are cooperatively configured to allow a flow of combustion gas between the gas generant retaining wall and the lid when the lid abuts the gas generant retaining wall in the open position.

The disclosure relates to a diffusor for a gas generator of an airbag module, comprising a substantially tubular base body with a longitudinal axis, a baffle cap axially connected to the base body at a first end of the diffusor and a connecting device configured at a second end of the diffusor opposite to the first end. At least one outflow opening is formed in an outer wall of the tubular base body such that gas can flow out of an interior of the diffusor substantially in parallel to a longitudinal axis in the direction of the first end and the second end from the diffusor. The baffle cap is free from an outflow opening. The disclosure further relates to a gas generator comprising such a diffusor, as well as an airbag module including such a gas generator. Moreover, a method for manufacturing the diffusor is also proved.

The invention concerns a method for production of a steel tubular product (1), in particular an airbag tubular product, with the following steps: a) provision of a steel tube (2), b) shaping of the steel tube (2) into a pre-geometry (3), wherein in an end region (4), an outer diameter (5) of the steel tube (2) is reduced by axial movement into an outer tool, c) calibration of an inner diameter (7) of the pre-geometry (3), wherein the pre-geometry (3) is still laid in the outer tool, and an inner mandrel, with an outer diameter corresponding to the inner diameter (7) of the calibrated pre-geometry (3), is introduced into the end region (4) of the pre-geometry (3), and the pre-geometry (3) is pressed against the outer tool such that the inner diameter (7) of the pre-geometry (3) is calibrated by shaping, d) removal of the pre-geometry (3) from the outer tool (5) and removal of the inner mandrel from the pre-geometry (3), e) axial movement of the pre-geometry (3) into a drawing tool with a roll-in contour having a pot-like concavity, with simultaneous shaping of the pre-geometry (3) into the tubular product (1) with a rotationally symmetrical outlet opening (8) positioned centrally in the end face, f) removal of the tubular product (1) from the drawing tool.

In a hybrid inflator, a housing houses a gas generator to generate a combustion gas in a housing recessed portion on a bottom portion side. A lid body provided at an outflow port of the housing and a lid body provided at a sealed portion side of a pressurized gas in a bottle in a gas discharge port portion separate the sealed portion of the pressurized gas in the bottle from outside. When the hybrid inflator is activated, the two lid bodies are broken by generation of the combustion gas from the gas generator, and whereby the pressurized gas is discharged from a discharge port of the gas discharge port portion. The gas generator is detachably assembled to the housing with respect to the housing recessed portion of the housing.

The invention relates to an ignition capsule for a gas generator of an occupant restraint system in a motor vehicle, in particular for the gas generator of an inflatable airbag, said ignition capsule comprising means for supporting extremely high pressures during ignition.

An inflator as well as a method of manufacturing an inflator, a module including an inflator and an airbag module. In an inflator, especially for a protective device in a vehicle, comprising plural components a sealant is applied in the area of abutting components, especially a sealant which adheres to both abutting components.

A gas generator includes a housing constructed by combining and joining a plurality of shell members. One of the plurality of shell members includes a cylindrical portion and a flange portion. The cylindrical portion is provided with a plurality of gas discharge openings including gas discharge openings different in opening area from one another. The flange portion is shaped such that a distance from an axial line of the cylindrical portion to an outer edge of the flange portion is non-uniform. When a perpendicular line is drawn to the axial line from a maximum outer geometry position in the outer edge of the flange portion most distant from the axial line, a gas discharge opening arranged closest to the perpendicular line is a gas discharge opening other than a gas discharge opening largest in opening area among the plurality of gas discharge openings.

The invention relates to a hybrid inflator (10) including a burst cap (20) including a bottom (21) and a sleeve-like side wall (22), the bottom (21) and the side wall (22) delimiting an igniter compartment (23), and the burst cap (20) in the idle mode being pressurized on the outer peripheral side with compressed gas having a filling pressure (PF) which at a functional maximum temperature of the hybrid inflator (10) has a maximum filling pressure (PFmax), and wherein the burst cap (20) can be destroyed by an igniter compartment side bursting pressure in the case of operation. In accordance with the invention, a transitional portion (24) is formed from the side wall (22) of the burst cap (20) to the bottom (21) so that the igniter compartment side bursting pressure required to destroy the burst cap (20) is lower than the sum of the maximum filling pressure (PFmax) and the filling pressure (PF). The invention further relates to a burst cap, an airbag module, a vehicle safety system as well as a method of manufacturing a burst cap.

The present invention provides a gas generator, including: a housing with a gas discharge port; an igniter assembly and a gas generating agent in the housing; and a metallic cup of constant inner diameter covering the igniter to define a charging chamber. The igniter assembly includes a main body, including an ignition portion and a electro-conductive pin integrated with a metallic collar by a resin. The metallic collar has a fixing portion inserted into a hole in a bottom surface of the housing and a remaining portion projecting inward from the bottom surface of the housing, and a guide portion. An inner circumferential wall surface of the metallic cup and an outer circumferential wall surface of the fixing portion are press-fitted, and an annular gap is formed between the inner circumferential wall of the metallic cup member and an outer circumferential wall surface of the guide portion.

The disclosure relates to a gas generator fora vehicle safety system. The gas generator has a longitudinal axis, an outer housing in the form of a compressed-gas container. In an inoperative state of the gas generator, the housing is filled with compressed gas. The housing is closed at one housing end with a closure element by a welded joint, which extends along the longitudinal axis from the welded joint into the housing. The housing has at least one bead for mechanically relieving the welded joint of load. A bead base of the bead is provided in a region of an axial longitudinal extent of the closure element.