A dual stage inflator for an inflatable vehicle safety device includes a second stage combustion cup having a first member and a second member. The first and second members are formed separately from one another and cooperate to define an interior for receiving a second stage gas generant material.

A gas generator includes, a housing provided with a gas discharge port, an ignition chamber, accommodating an igniter and a transfer charge, provided on an end portion of the housing, a combustion chamber disposed within the housing and accommodating a gas generating agent, a rupturable closing member partitioning the combustion chamber from the ignition chamber and including a rupturable portion ruptured upon an actuation of the gas generator, and an inner tube extending from the closing member toward the gas discharge port inside the combustion chamber. The inner tube defines outside thereof a space containing the gas generating agent, and defines inside a hollow space. The inner tube is provided with a plurality of through holes. The inner tube includes one end communicating the hollow space with the ignition chamber to transfer the transfer charge in a burning state toward an opposite end when the rupturable portion is ruptured.

The disclosure relates to a gas generator—for a vehicle safety system, comprising an ignition unit including a holding element, an igniter and a base. The base is formed by one single plastic injection molding such that the igniter is embedded in the base and the base is injection-molded to the holding element. A membrane which hermetically seals an inner first opening of the holding element is provided.

The invention relates to an overigniting protection device (40) for a multi-stage gas generator (10), comprising a combustion chamber limiting element (34) for limiting a combustion chamber (30) of a second ignition stage (14) of the gas generator (10) as well as an overigniting protection element (38) which is arranged on a side of the combustion chamber limiting element (34) remote from the combustion chamber (30), wherein the overigniting protection element (38) covers the side of the combustion chamber limiting element (34) remote from the combustion chamber (30), wherein the overigniting protection element (38) is tightly connected to the combustion chamber limiting element (34) via a mounting portion (42) and wherein the overigniting protection element (38) is substantially plate-shaped or completely covers the side of the combustion chamber limiting element (34) remote from the combustion chamber (30). Furthermore, the invention relates to a second ignition stage (14) of a multi-stage gas generator, a gas generator (10) and an airbag module comprising a gas generator (10).

A dual stage inflator includes a housing defining an internal cavity including a combustion chamber. The combustion chamber includes a first portion having a first gas generant material separated from a second portion having a second gas generant material. A gas generant retaining wall is disposed in the housing. A first stage ignition device is disposed in the first portion of the combustion chamber. A second stage ignition device is disposed in the second portion of the combustion chamber. A lid normally closes the second portion of the combustion chamber and is spaced from the gas generant retaining wall. The lid is moveable to an open position opening the second portion of the internal cavity to release combustion gas and abutting the gas generant retaining wall in response to an increase of pressure within the second portion of the combustion chamber. An outer side of the lid and the adjacent side of the gas generant retaining wall are cooperatively configured to allow a flow of combustion gas between the gas generant retaining wall and the lid when the lid abuts the gas generant retaining wall in the open position.

An airbag includes a chamber that expands due to gas being introduced at a time of deployment and a non-expanding area that does not expand at the time of deployment, in which the airbag deploys by gas being introduced into the chamber. A first portion inside the chamber that is located around the non-expanding area includes a tip end portion that is closed, and at the time of deployment, the tip end portion applies a load to and becomes in contact with a second portion of the chamber that is located around the non-expanding area and that faces the tip end portion.

A protection system comprises at least one inflatable safety structure, each associated with a gas generator that can be activated by an external command, wherein the external command comprises an electrical signal from an automated system that is responsible for the critical safety functions of a vehicle, corresponding to predictive information about an impact. The gas generator is configured to generate a gas over a time period such that the total inflation time of the inflatable structure is greater than 50 milliseconds. The inflatable structure may be waterproof.

The disclosure relates to a gas generator for a vehicle safety system, comprising an ignition unit, a propellant configured in a combustion chamber in a form of a propellant bed extending along a longitudinal axis of the gas generator. A sleeve having an axial opening protrudes into the propellant bed such that it surrounds the ignition unit at least partially and portions of the propellant are stored inside and outside the sleeve.

A dual stage inflator for an inflatable vehicle safety device includes a second stage combustion cup having a first member and a second member. The first and second members are formed separately from one another and cooperate to define an interior for receiving a second stage gas generant material.

An igniter assembly includes an igniter, a collar, and a holding part, a cup body having a cylindrical peripheral wall and a lid wall and a closing part defining an accommodating space with the cup body, the peripheral wall is sectioned, in an axial direction, into a contact region in contact with the closing part and a noncontact region not in contact with the closing part, the holding part includes a base part covering the contact region and a surrounding wall formed continuously to the base part and surrounding the noncontact region, and a fragile part is formed in the holding part between a first area including at least a part of the base part and a second area including a tip end of the surrounding wall, and thus the second area deforms radially outward preferentially when a load is applied to the surrounding wall by the igniter activated.