A roof airbag module includes an airbag configured to inflate and deploy away from a vehicle roof toward a vehicle seat. The airbag module also includes an airbag housing configured to support the airbag in a stored condition in which the airbag is deflated and at least one of rolled and folded. The airbag module also includes an inflator that is actuatable to direct inflation fluid into the airbag to inflate the airbag. The airbag module further includes a module cover connected to the airbag housing and configured to conceal the airbag in the stored condition. The module cover includes a deployment door having an interior surface facing an interior of the housing and engaging the airbag in the stored condition, and an opposite exterior surface comprising a class A surface configured to be in direct view from the passenger compartment. The interior surface of the deployment door comprises one or more tear seams configured to rupture in response to airbag inflation, which opens the deployment door and releases the airbag to inflate and deploy.

Conventional tear inducing ribs are replaced with pockets so that a contact area is increased so as to stably induce a tear of a scoring line. According to the present invention, a tear inducing apparatus for a passenger airbag (PAB) door includes a scoring line disposed on the PAB door and configured to be opened when an airbag cushion deploys, and a plurality of tear inducing pockets disposed on both sides of the scoring line to face each other and arranged in a longitudinal direction of the scoring line. Each of the plurality of pockets includes an empty inner space and a ridge including a flat portion positioned toward the airbag cushion.

Conventional tear inducing ribs are replaced with pockets so that a contact area is increased so as to stably induce a tear of a scoring line. According to the present invention, a tear inducing apparatus for a passenger airbag (PAB) door includes a scoring line disposed on the PAB door and configured to be opened when an airbag cushion deploys, and a plurality of tear inducing pockets disposed on both sides of the scoring line to face each other and arranged in a longitudinal direction of the scoring line. Each of the plurality of pockets includes an empty inner space and a ridge including a flat portion positioned toward the airbag cushion.

The invention relates to a cover cap (10) for an airbag module (12), especially for a driver airbag module, comprising a front panel (14) including an outer face (16) as well as an opposed inner face (18) which in the assembled state of the airbag module (12) faces a folded airbag (20), and an emblem (22) which is arranged and fastened at the inside of the front panel (14), wherein in the area of the emblem (22) the front panel (14) has an emblem opening (24) through which the emblem (22) is visible from the outer face (16) of the front panel (14), wherein the front panel (14) includes a tear line (26) along which the cover cap (10) tears upon activation of the assembled airbag module (12), and wherein the tear line (26) opens into the emblem opening (24) at an edge point (28) of the emblem opening (24). Furthermore, the invention also includes an airbag module (12) comprising said cover cap (10).

The present disclosure relates to a crash pad for a vehicle and a manufacturing method thereof. In an embodiment, the crash pad for a vehicle includes: a skin layer configured to form an outer surface of a crash pad including an airbag module; a core layer formed on a lower surface of the skin layer; and a foam layer formed between the core layer and the skin layer, wherein the skin layer has a tensile strength of 15 to 120 kgf/cm.sup.2 and an elongation at break of 50 to 700% measured in accordance with JIS K6301 standard, and a bonding strength of 0.25 kgf/cm or more as measured in accordance with ISO 813 standard.

The present disclosure relates to a crash pad for a vehicle and a manufacturing method thereof. In an embodiment, the crash pad for a vehicle includes: a skin layer configured to form an outer surface of a crash pad including an airbag module; a core layer formed on a lower surface of the skin layer; and a foam layer formed between the core layer and the skin layer, wherein the skin layer has a tensile strength of 15 to 120 kgf/cm.sup.2 and an elongation at break of 50 to 700% measured in accordance with JIS K6301 standard, and a bonding strength of 0.25 kgf/cm or more as measured in accordance with ISO 813 standard.

A breakable portion breaks, as a break start point portion, a portion in a vicinity of a center of a tip end side of a door portion away from a hinge portion on a rotation center side of the door portion when the door portion is opened. A breakable coupling portion in an area of the start point portion is disposed such that a width dimension between the breakable openings which are adjacent to each other in a plan view on a tip end portion away from the hinge portion is smaller than a width dimension on a base portion close to the hinge portion of the door portion.

A breakable portion breaks, as a break start point portion, a portion in a vicinity of a center of a tip end side of a door portion away from a hinge portion on a rotation center side of the door portion when the door portion is opened. A breakable coupling portion in an area of the start point portion is disposed such that a width dimension between the breakable openings which are adjacent to each other in a plan view on a tip end portion away from the hinge portion is smaller than a width dimension on a base portion close to the hinge portion of the door portion.

An airbag cushion including a cushion rear portion on the inner side of a frame side plate part, a cushion folded portion folded to the outer side of the frame side plate part, and a cushion front portion on the outer side of the frame side plate part. A cover enveloping portion of a cover member has a first end portion engaged with the cushion rear portion and a second end portion that covers a front surface of the cushion folded portion to the cushion front portion and is engaged with a back surface of the cushion folded portion. A cover extension portion connected to the cover enveloping portion by a joint portion and is engaged with the frame side plate part. The cover enveloping portion or the cover extension portion is provided with a weak portion (breakable).

An airbag cushion including a cushion rear portion on the inner side of a frame side plate part, a cushion folded portion folded to the outer side of the frame side plate part, and a cushion front portion on the outer side of the frame side plate part. A cover enveloping portion of a cover member has a first end portion engaged with the cushion rear portion and a second end portion that covers a front surface of the cushion folded portion to the cushion front portion and is engaged with a back surface of the cushion folded portion. A cover extension portion connected to the cover enveloping portion by a joint portion and is engaged with the frame side plate part. The cover enveloping portion or the cover extension portion is provided with a weak portion (breakable).