A brake system for actuating a pair of front wheel brakes and a pair of rear wheel brakes is selectively operable during a manual push-through mode. A primary power transmission unit actuates at least one of wheel brakes in a normal braking mode. A secondary power transmission unit actuates the front wheel brakes in a backup braking mode. A primary electronic control unit controls at least one of the primary power transmission unit and a pair of rear brake motors. A secondary electronic control unit controls at least one of the secondary power transmission unit and the rear brake motors. An ABS modulator arrangement is hydraulically interposed between at least one of first and second three-way valves and at least a selected wheel brake. A multiplex control valve arrangement is hydraulically interposed between the secondary power transmission unit and the front wheel brakes.

A brake system includes a reservoir and a master cylinder operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable to generate brake actuating pressure at an output for hydraulically actuating a pair of hydraulically actuated wheel brakes in a manual push-through operation. A power transmission unit is configured to selectively generate pressurized hydraulic fluid for actuating the pair of hydraulically actuated wheel brakes. First and second two-position three-way valves are hydraulically connected to respective ones of the pair of hydraulically operated brakes and to both the master cylinder and the power transmission unit. The first and second three-way valves each are configured to selectively switch the respective hydraulically operated brake to receive fluid from a selected one of the master cylinder, in a backup braking mode, and the power transmission unit, in a normal non-failure braking mode.

A power transmission unit of a single-acting plunger type includes a ball screw, a ball nut driven by the ball screw, and a plunger piston coupled to the ball nut. A block housing at least partially encloses the plunger piston and the ball screw. A plunger chamber is at least partially defined by the block housing and a face of the plunger piston. The plunger chamber is selectively pressurized by reciprocal motion of the plunger piston with respect to the block housing driven by longitudinal motion of the ball nut. An electric motor selectively drives the ball screw to responsively reciprocate the plunger piston within the plunger chamber. A motor housing at least partially encloses the ball nut, the electric motor, and the plunger piston. The motor housing includes a block lip which is crimped to the block housing to maintain the motor housing in relation to the block housing.

A brake system for hydraulically actuating a pair of front wheel brakes and a pair of rear wheel brakes includes a master cylinder fluidly connected to a reservoir and operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable during a manual push-through mode by actuation of the brake pedal to generate brake actuating pressure at an output for hydraulically actuating a selected one of the pair of front and rear wheel brakes. A first power transmission unit is configured for actuating the selected one of the pair of front and rear wheel brakes. A second power transmission unit is configured for actuating the other one of the pair of front and rear wheel brakes. A first electronic control unit is provided for controlling at least one of the first and second power transmission units.

A fluid separator includes a separator housing defining a longitudinal bore having first and second bore ends. A first fluid passage is in fluid communication with the bore at the first bore end. A second fluid passage is in fluid communication with the bore adjacent the second bore end. A third fluid passage is in fluid communication with a portion of the bore spaced apart from both the first and second bore ends. A free-floating piston is located inside the bore and configured for longitudinal movement with respect to the bore responsive to fluid pressure within the bore. A biasing spring urges the piston toward the second bore end. An end cap is located at the second bore end. The end cap is maintained on the housing via at least two retainers.

A brake force generator for a brake system. The brake force generator includes a driveshaft rotatably mounted in a housing, an electric motor, a displaceably mounted actuating element, and a transmission device that acts between the driveshaft and the actuating element in such a way that when there is a rotation of the driveshaft the actuating element is displaced. The transmission device has a planetary gear mechanism that has a sun gear connected in rotationally fixed fashion to the driveshaft, a rotatably mounted planet carrier, and at least one planet gear that is rotatably mounted on the planet carrier by a planet gear shaft. The planet carrier has a hollow shaft segment, and a jacket wall of the hollow shaft segment having a radial through-opening in which the planet gear lies. The planet gear shaft is mounted in the hollow shaft segment at both sides of the planet gear.

A method for operating an electromechanical braking system for a transportation vehicle having a brake pedal, a brake master cylinder, and an electromechanical brake booster. The electromechanical brake booster includes an actuator motor for increasing or decreasing the pedal force on the brake master cylinder to boost or reduce the braking power accordingly. A change in the boosting force of the electromechanical brake booster is limited to avoid uncontrolled changes of the brake boosting.

According to at least one embodiment, the present disclosure provides an electro-hydraulic brake comprising: a main brake unit configured to provide braking hydraulic pressure to a plurality of wheel cylinders by driving a motor; an auxiliary brake unit connected to the main brake unit to be filled with high-pressure braking hydraulic pressure, and configured to provide braking hydraulic pressure to the plurality of wheel cylinders when an operation error of the main brake unit occurs; a main battery configured to supply power to the main brake unit and the auxiliary brake unit; and an auxiliary battery configured to supply power to the auxiliary brake unit when the main battery fails, wherein the auxiliary brake unit comprises an auxiliary brake control unit that controls charging and discharging of the auxiliary battery, and a power module that monitors a state of the main battery and transmits the state to the auxiliary brake control unit, and a battery management module that monitors a state of charge (SOC) of the auxiliary battery and transmits the state of charge to the auxiliary brake control unit.

An electrohydraulic vehicle braking system is provided, comprising an electrically controllable first hydraulic pressure generator and an electrically controllable second hydraulic pressure generator. The braking system further comprises a first valve device for each wheel brake, having at least one first valve, wherein in an electrically uncontrolled state the first valve device separates its associated wheel brake from an output of the first hydraulic pressure generator, and in an electrically controlled state connects it to the output of the first hydraulic pressure generator. In addition, a second valve device for each wheel brake is provided, having a second valve between an output of the second hydraulic pressure generator and its associated wheel brake, as well as a third valve between this wheel brake and a first hydraulic fluid reservoir. The first valve device and the second valve device are arranged in parallel to one another.

The present disclosure relates to a method for testing a brake fluid sensor of a vehicle braking system, wherein the brake fluid sensor can indicate the fluid level in the fluid reservoir, wherein the method has the following steps: (1) Altering the fluid level in at least one region of the at least one fluid reservoir by means of at least one braking force generating device; and (2) Detecting whether the at least one brake fluid sensor emits a signal indicating the modified fluid level in the at least one region of the at least one fluid reservoir.