A brake system for actuating a pair of front wheel brakes and a pair of rear wheel brakes is selectively operable during a manual push-through mode. A primary power transmission unit actuates at least one of wheel brakes in a normal braking mode. A secondary power transmission unit actuates the front wheel brakes in a backup braking mode. A primary electronic control unit controls at least one of the primary power transmission unit and a pair of rear brake motors. A secondary electronic control unit controls at least one of the secondary power transmission unit and the rear brake motors. An ABS modulator arrangement is hydraulically interposed between at least one of first and second three-way valves and at least a selected wheel brake. A multiplex control valve arrangement is hydraulically interposed between the secondary power transmission unit and the front wheel brakes.

A brake system includes a reservoir and a master cylinder operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable to generate brake actuating pressure at an output for hydraulically actuating a pair of hydraulically actuated wheel brakes in a manual push-through operation. A power transmission unit is configured to selectively generate pressurized hydraulic fluid for actuating the pair of hydraulically actuated wheel brakes. First and second two-position three-way valves are hydraulically connected to respective ones of the pair of hydraulically operated brakes and to both the master cylinder and the power transmission unit. The first and second three-way valves each are configured to selectively switch the respective hydraulically operated brake to receive fluid from a selected one of the master cylinder, in a backup braking mode, and the power transmission unit, in a normal non-failure braking mode.

A power transmission unit of a single-acting plunger type includes a ball screw, a ball nut driven by the ball screw, and a plunger piston coupled to the ball nut. A block housing at least partially encloses the plunger piston and the ball screw. A plunger chamber is at least partially defined by the block housing and a face of the plunger piston. The plunger chamber is selectively pressurized by reciprocal motion of the plunger piston with respect to the block housing driven by longitudinal motion of the ball nut. An electric motor selectively drives the ball screw to responsively reciprocate the plunger piston within the plunger chamber. A motor housing at least partially encloses the ball nut, the electric motor, and the plunger piston. The motor housing includes a block lip which is crimped to the block housing to maintain the motor housing in relation to the block housing.

An electro-mechanical brake includes: first to third pedal sensors detecting a stroke of a brake pedal to generate first to third braking signals, respectively, the third pedal sensor including an auxiliary control unit; wheel control units attached to wheels, respectively; a first central control unit configured to receive the first braking signal to calculate a first desired braking intensity, and to transmit a first desired braking intensity signal signal related to the first desired braking intensity to the wheel control units; a second central control unit configured to receive the second braking signal to calculate a second desired braking intensity, and to transmit the second desired braking intensity signal to the wheel control units; and a first Controller Area Network (CAN) communications unit configured to transmit a signal between the auxiliary control unit, the first central control unit, the second central control unit, and the wheel control units.

A system and a method of improving a braking performance during a failure of a brake-by-wire (BBW) device, includes BBW devices including electro-mechanical brakes provided for respective wheels of a vehicle and independently performing braking, and the BBW devices including controllers electrically connected to the electro-mechanical brakes, and the system includes a steer-by-wire controller configured for controlling front wheels through an electronic signal and a rear wheel steering (RWS) controller configured for controlling steering of rear wheels such that a rear wheel steering angle is to be controlled in the same or an antiphase of a front wheel steering angle, wherein when one of the controllers fails, at least one of the steer-by-wire controller and the RWS controller is configured to control steering based on whether a driver's required braking force exceeds a maximum braking force which may be generated by any one of the front and rear wheels.

A Vehicle Corner Module (VCM) based brake system, which includes a brake actuator, adapted to regulate the rotation rate of the wheel assembled to the VCM, a fluid-based brake power source, fluidly connected to the brake actuator and adapted to provide pressurized brake fluid for operating the brake actuator, and a brake-control-circuit, functionally associated with the brake actuator and with the brake power source, and adapted to provide functional inputs to the brake actuator based on a target rotation rate profile desired for a wheel mounted on the VCM. All mechanical components of the VCM-based brake system are disposed within the VCM. The VCM-based brake system and the vehicle platform are not in fluid communication with each other.

An electro-hydraulic hybrid braking system for a vehicle is disclosed. The system includes multiple wheel-end braking modules (1), a hydraulic control module (2), a first electronic control module (3), and a second electronic control module (4). Each of the wheel-end braking modules (1) includes a hydraulic piston (10), a motor (8), and a speed-reducing transmission mechanism (9) configured to convert a rotary motion from the motor (8) into a linear motion for driving the hydraulic piston (10) or brake friction plates (12) to move forwards. The hydraulic piston (10) is movably arranged, and is movable forwards through brake hydraulic pressure. The motor (8) is controlled by the first electronic control module (3) and/or the second electronic control module (4). The electro-hydraulic hybrid braking system for a vehicle is applicable to a vehicle braking system for intelligent driving.

A brake system for actuating at least one wheel brake includes a reservoir and a master cylinder operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable during a manual push-through mode to generate brake actuating pressure to at least one output for hydraulically actuating at least one wheel brake. A power transmission unit is configured for actuating at least one of the wheel brakes in a non-failure normal braking mode. A secondary braking module is configured for selectively providing hydraulic fluid to each of the wheel brakes in an enhanced braking mode. The secondary braking module includes a pump motor driving at least one pump unit. Each pump unit is operatively connected to a fluid accumulator associated with the correlated wheel brake for selectively varying an amount of hydraulic fluid provided to the wheel brake.

The invention concerns a method for operating a brake back-up system (8) of a motor vehicle (2), with the steps: (S100) Reading in operating data (BD) of the motor vehicle (2), (S200) Evaluating the read-in operating data (BD) to identify malfunctions of a braking system of the motor vehicle (2), and (S300) Providing at least one actuation signal (AS, AS′) to influence components of a drive train of the motor vehicle (2).

A braking system for a vehicle, having a brake pedal, a position sensor unit for determining position data regarding an actuation distance and/or a pivot angle of the brake pedal of the vehicle, a force sensor unit for determining force data regarding an operating force with which the brake pedal is operated, a control unit, and an additional control unit. The position sensor unit has a signal connection to the control unit and to the additional control unit for transmitting the position data to the control unit as well as to the additional control unit. The force sensor unit has a signal connection to the control unit and to the additional control unit for transmitting the force data to the control unit as well as to the additional control unit.