A brake system for actuating a pair of front wheel brakes and a pair of rear wheel brakes is selectively operable during a manual push-through mode. A primary power transmission unit actuates at least one of wheel brakes in a normal braking mode. A secondary power transmission unit actuates the front wheel brakes in a backup braking mode. A primary electronic control unit controls at least one of the primary power transmission unit and a pair of rear brake motors. A secondary electronic control unit controls at least one of the secondary power transmission unit and the rear brake motors. An ABS modulator arrangement is hydraulically interposed between at least one of first and second three-way valves and at least a selected wheel brake. A multiplex control valve arrangement is hydraulically interposed between the secondary power transmission unit and the front wheel brakes.

A brake system includes a reservoir and a master cylinder operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable to generate brake actuating pressure at an output for hydraulically actuating a pair of hydraulically actuated wheel brakes in a manual push-through operation. A power transmission unit is configured to selectively generate pressurized hydraulic fluid for actuating the pair of hydraulically actuated wheel brakes. First and second two-position three-way valves are hydraulically connected to respective ones of the pair of hydraulically operated brakes and to both the master cylinder and the power transmission unit. The first and second three-way valves each are configured to selectively switch the respective hydraulically operated brake to receive fluid from a selected one of the master cylinder, in a backup braking mode, and the power transmission unit, in a normal non-failure braking mode.

A power transmission unit of a single-acting plunger type includes a ball screw, a ball nut driven by the ball screw, and a plunger piston coupled to the ball nut. A block housing at least partially encloses the plunger piston and the ball screw. A plunger chamber is at least partially defined by the block housing and a face of the plunger piston. The plunger chamber is selectively pressurized by reciprocal motion of the plunger piston with respect to the block housing driven by longitudinal motion of the ball nut. An electric motor selectively drives the ball screw to responsively reciprocate the plunger piston within the plunger chamber. A motor housing at least partially encloses the ball nut, the electric motor, and the plunger piston. The motor housing includes a block lip which is crimped to the block housing to maintain the motor housing in relation to the block housing.

An electro-mechanical brake includes: first to third pedal sensors detecting a stroke of a brake pedal to generate first to third braking signals, respectively, the third pedal sensor including an auxiliary control unit; wheel control units attached to wheels, respectively; a first central control unit configured to receive the first braking signal to calculate a first desired braking intensity, and to transmit a first desired braking intensity signal signal related to the first desired braking intensity to the wheel control units; a second central control unit configured to receive the second braking signal to calculate a second desired braking intensity, and to transmit the second desired braking intensity signal to the wheel control units; and a first Controller Area Network (CAN) communications unit configured to transmit a signal between the auxiliary control unit, the first central control unit, the second central control unit, and the wheel control units.

An electric disc brake system for a trailer. The brake system employs a caliper assembly that is attached to the trailer with floating fasteners, wherein the caliper assembly straddles an axle mounted rotor positioning an inner and outer brake pad adjacent to the rotor. A screw drive assembly is attached to the caliper. The assembly includes an electric motor coupled to a piston by a threaded shaft. The screw drive assembly converts rotation of the electric motor into linear motion to movement of the piston, wherein the inner and outer brake pads engage the rotor based upon the amount of pressure applied by the piston. A controller reacts to the pressure applied to a brake pedal to cause the electric motor to rotate in a clockwise or counter-clockwise direction.

A method for operating an electromechanical braking system for a transportation vehicle having a brake pedal, a brake master cylinder, and an electromechanical brake booster. The electromechanical brake booster includes an actuator motor for increasing or decreasing the pedal force on the brake master cylinder to boost or reduce the braking power accordingly. A change in the boosting force of the electromechanical brake booster is limited to avoid uncontrolled changes of the brake boosting.

A system and a method of improving a braking performance during a failure of a brake-by-wire (BBW) device, includes BBW devices including electro-mechanical brakes provided for respective wheels of a vehicle and independently performing braking, and the BBW devices including controllers electrically connected to the electro-mechanical brakes, and the system includes a steer-by-wire controller configured for controlling front wheels through an electronic signal and a rear wheel steering (RWS) controller configured for controlling steering of rear wheels such that a rear wheel steering angle is to be controlled in the same or an antiphase of a front wheel steering angle, wherein when one of the controllers fails, at least one of the steer-by-wire controller and the RWS controller is configured to control steering based on whether a driver's required braking force exceeds a maximum braking force which may be generated by any one of the front and rear wheels.

A brake pedal assembly of a brake-by-wire system of a vehicle includes a support structure, a brake pedal pivotally engaged to the support structure at a first pivot axis, and a brake pedal emulator assembly. The brake pedal emulator assembly extends between and is pivotally engaged to the brake pedal and the support structure at respective second and third pivot axis. The brake pedal emulator assembly includes a brake pedal emulator and an adjustment mechanism aligned along a centerline intersecting the second and third pivot axis. The brake pedal emulator is constructed and arranged to displace axially when the brake pedal is actuated, and the adjustment mechanism is constructed and arranged to adjust axial displacement.

Disclosed is an electronic brake system that includes a master cylinder unit including a master cylinder to which a master cylinder reservoir coupled to generate a hydraulic pressure, a hydraulic block provided with a hydraulic pressure supply device to generate the hydraulic pressure by an electrical signal outputted in response to a displacement of a brake pedal and a hydraulic control unit to transmit the hydraulic pressure discharged from the hydraulic pressure supply device to wheel cylinders provided in each wheel, and disposed to be separated from the master cylinder unit, a hydraulic block reservoir coupled to the hydraulic block, and a connection hose to connect the master cylinder reservoir and the hydraulic block reservoir.

A brake system for actuating at least one wheel brake includes a reservoir and a master cylinder operable to provide a brake signal responsive to actuation of a brake pedal connected thereto. The master cylinder is selectively operable during a manual push-through mode to generate brake actuating pressure to at least one output for hydraulically actuating at least one wheel brake. A power transmission unit is configured for actuating at least one of the wheel brakes in a non-failure normal braking mode. A secondary braking module is configured for selectively providing hydraulic fluid to each of the wheel brakes in an enhanced braking mode. The secondary braking module includes a pump motor driving at least one pump unit. Each pump unit is operatively connected to a fluid accumulator associated with the correlated wheel brake for selectively varying an amount of hydraulic fluid provided to the wheel brake.