Examples described herein provide a computer-implemented method for thermal lockout for a motor of a gate crossing mechanism. The method includes monitoring a motor current across a sense resistor of the motor. The method further includes determining a present thermal capacity unit (TCU) at a time interval based on the motor current across the sense resistor. The method further includes determining whether the motor is at a thermal limit by comparing the present TCU to an expected TCU. The method further includes responsive to determining that the motor is at the thermal limit, causing initiating a hard fault.

An automated counterbalance system includes a crossing gate mechanism with an electric motor, a sensing device and a motor control unit, a crossing gate with a crossing gate arm and one or more counterweights, wherein the crossing gate arm is operated by the crossing gate mechanism, wherein the at least one sensing device is configured to monitor an electrical characteristic of the electric motor, and wherein the motor control unit comprises at least one processor and is configured to determine a counterbalance of the crossing gate based on the electrical characteristic of the electric motor and a movement of the crossing gate arm.

A crossing gate mechanism (300) includes a linkage (320) operably coupled to a crossing gate arm (310), wherein the crossing gate arm (310) is movable between a vertical position (VP) and a horizontal position (HP) via the linkage (320), wherein the linkage (320) is in a first position when the crossing gate arm (310) is in the vertical position (VP) and in a second position when the crossing gate arm (310) is in the horizontal position (HP), and wherein the linkage (320) in the second position mechanically locks the crossing gate arm (310) in the horizontal position (HP).

A crossing gate mechanism (300) includes a linkage (320) operably coupled to a crossing gate arm (310), wherein the crossing gate arm (310) is movable between a vertical position (VP) and a horizontal position (HP) via the linkage (320), wherein the linkage (320) is in a first position when the crossing gate arm (310) is in the vertical position (VP) and in a second position when the crossing gate arm (310) is in the horizontal position (HP), and wherein the linkage (320) in the second position mechanically locks the crossing gate arm (310) in the horizontal position (HP).

Examples described herein provide a computer-implemented method for thermal lockout for a motor of a gate crossing mechanism. The method includes monitoring a motor current across a sense resistor of the motor. The method further includes determining a present thermal capacity unit (TCU) at a time interval based on the motor current across the sense resistor. The method further includes determining whether the motor is at a thermal limit by comparing the present TCU to an expected TCU. The method further includes responsive to determining that the motor is at the thermal limit, causing initiating a hard fault.

A highway grade crossing gate mechanism having a smart cam system capable of measuring a parameter of the gate mechanism in real time is provided. The gate mechanism includes a DC motor, a cam system, and a controller. The DC motor is coupled to a main shaft for driving a gate arm between a vertical position and a vertical position. The cam system includes manually adjustable cams coupled to the main shaft that move contacts to open or close at some preset angular rotation in order to set operational features of a crossing gate. An internal sensing device is disposed internal to the cam system measuring a parameter of the gate mechanism in real time. A controller controls the motor and receives and stores the parameter. The parameter may be transmitted to an external network giving accurate feedback of the state of the gate mechanism in real time.

A highway grade crossing gate mechanism having a smart cam system capable of measuring a parameter of the gate mechanism in real time is provided. The gate mechanism includes a DC motor, a cam system, and a controller. The DC motor is coupled to a main shaft for driving a gate arm between a vertical position and a vertical position. The cam system includes manually adjustable cams coupled to the main shaft that move contacts to open or close at some preset angular rotation in order to set operational features of a crossing gate. An internal sensing device is disposed internal to the cam system measuring a parameter of the gate mechanism in real time. A controller controls the motor and receives and stores the parameter. The parameter may be transmitted to an external network giving accurate feedback of the state of the gate mechanism in real time.

A highway grade crossing gate mechanism having a smart cam system capable of measuring a parameter of the gate mechanism in real time is provided. The gate mechanism includes a DC motor, a cam system, and a controller. The DC motor is coupled to a main shaft for driving a gate arm between a vertical position and a vertical position. The cam system includes manually adjustable cams coupled to the main shaft that move contacts to open or close at some preset angular rotation in order to set operational features of a crossing gate. An internal sensing device is disposed internal to the cam system measuring a parameter of the gate mechanism in real time. A controller controls the motor and receives and stores the parameter. The parameter may be transmitted to an external network giving accurate feedback of the state of the gate mechanism in real time.

A highway grade crossing gate mechanism having a smart cam system capable of measuring a parameter of the gate mechanism in real time is provided. The gate mechanism includes a DC motor, a cam system, and a controller. The DC motor is coupled to a main shaft for driving a gate arm between a vertical position and a vertical position. The cam system includes manually adjustable cams coupled to the main shaft that move contacts to open or close at some preset angular rotation in order to set operational features of a crossing gate. An internal sensing device is disposed internal to the cam system measuring a parameter of the gate mechanism in real time. A controller controls the motor and receives and stores the parameter. The parameter may be transmitted to an external network giving accurate feedback of the state of the gate mechanism in real time.

A crossing gate mechanism (300) includes a linkage (320) operably coupled to a crossing gate arm (310), wherein the crossing gate arm (310) is movable between a vertical position (VP) and a horizontal position (HP) via the linkage (320), wherein the linkage (320) is in a first position when the crossing gate arm (310) is in the vertical position (VP) and in a second position when the crossing gate arm (310) is in the horizontal position (HP), and wherein the linkage (320) in the second position mechanically locks the crossing gate arm (310) in the horizontal position (HP).