A hypersonic aircraft includes one or more leading edge assemblies that are designed to manage thermal loads experienced at the leading edges during high speed or hypersonic operation. Specifically, the leading edge assemblies may include an outer wall tapered to a leading edge or stagnation point. The outer wall may define a vapor chamber and a capillary structure within the vapor chamber for circulating a working fluid in either liquid or vapor form to cool the leading edge. In addition, a dual-modal cooling structure can enhance heat transfer from the outer wall at the leading edge to the outer wall within the condenser section of the vapor chamber.

A hypersonic aircraft includes one or more leading edge assemblies that are designed to manage thermal loads experienced at the leading edges during high speed or hypersonic operation. Specifically, the leading edge assemblies may include an outer wall tapered to a leading edge or stagnation point. The outer wall may define a vapor chamber and a capillary structure within the vapor chamber for circulating a working fluid in either liquid or vapor form to cool the leading edge. In addition, a dual-modal cooling structure can enhance heat transfer from the outer wall at the leading edge to the outer wall within the condenser section of the vapor chamber.

Multifunctional surfacing materials for use in composite structures are disclosed. According to one embodiment, the surfacing material includes (a) a stiffening layer, (b) a curable resin layer, (c) a conductive layer, and (d) a nonwoven layer, wherein the stiffening layer (a) and the nonwoven layer (d) are outermost layers, and the exposed surfaces of the outermost layers are substantially tack-free at room temperature (20° C. to 25° C.). The conductive layer may be interposed between the curable resin layer and the stiffening layer or embedded in the curable resin layer. According to another embodiment, the surfacing material includes a fluid barrier film between two curable resin layers. The surfacing materials may be in the form of a continuous or elongated tape that is suitable for automated placement.

Multifunctional surfacing materials for use in composite structures are disclosed. According to one embodiment, the surfacing material includes (a) a stiffening layer, (b) a curable resin layer, (c) a conductive layer, and (d) a nonwoven layer, wherein the stiffening layer (a) and the nonwoven layer (d) are outermost layers, and the exposed surfaces of the outermost layers are substantially tack-free at room temperature (20° C. to 25° C.). The conductive layer may be interposed between the curable resin layer and the stiffening layer or embedded in the curable resin layer. According to another embodiment, the surfacing material includes a fluid barrier film between two curable resin layers. The surfacing materials may be in the form of a continuous or elongated tape that is suitable for automated placement.

A multispar lifting surface including a multispar torsion box having corner reinforcements, a movable control surface, and an axial rod fitting. The movable control surface includes a movable element, a hinged connection joined to the movable element, and an axial rod joining the hinged connection to the rear spar of the multispar torsion box. The axial rod fitting is configured to join the axial rod and the multispar torsion box; and includes a longitudinal profile resting against the rear spar, and a lug joined to the longitudinal profile at one end and to the axial rod at another end; the lug defining a plane including the longitudinal axis of the axial rod. This multispar lifting surface is able to support sideward forces without any additional structure.

A multispar lifting surface including a multispar torsion box having corner reinforcements, a movable control surface, and an axial rod fitting. The movable control surface includes a movable element, a hinged connection joined to the movable element, and an axial rod joining the hinged connection to the rear spar of the multispar torsion box. The axial rod fitting is configured to join the axial rod and the multispar torsion box; and includes a longitudinal profile resting against the rear spar, and a lug joined to the longitudinal profile at one end and to the axial rod at another end; the lug defining a plane including the longitudinal axis of the axial rod. This multispar lifting surface is able to support sideward forces without any additional structure.

The present invention is directed to multifunctional surfacing films each comprising: (a) a single layer of curable polymer composition having opposing first and second surfaces: (b) a peelable porous sheet disposed at or beneath the second surface; and (d) at least one porous sheet of functional material disposed within the single layer of curable polymer composition and positioned between the first surface and the peelable porous sheet, and methods of making and using such multifunctional surfacing films.

A conductive composite includes a first layer of elastomeric polymer, a layer of electrically conductive paste on the first layer of elastomeric polymer, and a second layer of elastomeric polymer on the layer of electrically conductive paste. A reinforcement mesh is in contact with the layer of electrically conductive paste.

A conductive composite includes a first layer of elastomeric polymer, a layer of electrically conductive paste on the first layer of elastomeric polymer, and a second layer of elastomeric polymer on the layer of electrically conductive paste. A reinforcement mesh is in contact with the layer of electrically conductive paste.

Methods, systems, and apparatuses are disclosed for the manufacture of composite components having incorporated reinforcing structures machined into composite material substrates, and composite components manufactured according to disclosed methods, and assemblies and larger structures comprising the composite material components.