A method for wrapping a load with a film, strip, band of extensible material comprises: unwinding a film of extensible material from a reel; making a pleat on the film by means of a pleating system; stretching the film by means of a pair of pre-stretching rollers; welding the pleat by means of at least one of the pre-stretching rollers; wrapping the load with the film provided with the pleat.

A method, apparatus and program product may utilize packaging material quality compensation to sense changes in certain characteristics of a packaging material that can be associated with increased risks of film breaks, and automatically make certain changes in machine settings to mitigate the impact of those enhanced risks.

A method of wrapping a palletized load includes forming at least two composite stretch films, wrapping each of the composite stretch films around the palletized load, and leaving a gap between the first composite stretch film and the second composite stretch film as the composite stretch films are wrapped around the palletized load. Forming the composite stretch films includes narrowing stretch film from a first spool to create a first banded stretch film with a first width, narrowing stretch film from a second spool to create a second banded stretch film with a second width smaller than the first width, and overlaying the second banded stretch film on the first banded stretch film, with the second banded stretch film positioned between the top edge and bottom edges of the first banded stretch film. The gap may have a width that is equal to or larger than the first width.

A packaging material dispenser of a stretch wrapping machine supports multiple discrete amounts of pre-stretch in a reliable and cost-effective manner in part by incorporating a loop drive assembly with multiple pre-stretch rate wheels capable of being used to drive a driven wheel associated with a pre-stretch roller at different discrete rates of rotation relative to another pre-stretch roller.

Control of a load wrapping apparatus may be based at least in part on packaging material grading and/or factory profiles.

A method, apparatus and program product may determine load stability for a load to be wrapped based upon sensing the response or reaction of the load to a disturbance applied to the load, e.g., through intentionally moving, shaking, tilting, pushing, impacting or otherwise applying an input force to the load and sensing the response using one or more sensors. The sensed response may then be used to determine a load stability parameter that may be used in the control of a load wrapping apparatus when wrapping the load.

A method, apparatus and program product may evaluate a packaging material to determine various metrics associated with the packaging material. A test apparatus may be used to evaluate packaging material using a take up drum capable of sensing containment force imparted upon the drum by packaging material applied thereto, and in some instances, simulated flaws may be formed in a web of packaging material to evaluate a packaging materials response to such flaws when under tension.

A system for controlling the temperature of a film before and/or during application, the system including: a heat source for heating a film; and stretch rollers; wherein the heat source heats the film from an ambient temperature to a temperature from about 2° C. to about 40° C. above the ambient temperature, wherein the film is heated prior to or simultaneous to being stretched by the stretch rollers, and wherein the ambient temperature is below 15° C. The preheating system may be used to enhance binding and sealing properties of stretch films used for wrapping palletized products in a reduced temperature environment. Other embodiments of the preheating film system, and methods for its use, are described herein.

A machine for stabilising palletised loads includes a functional arrangement, a first movement apparatus generating relative motion about a revolution axis around the palletised load, a second movement apparatus generating relative translation motion of the functional arrangement with respect to the palletised load in a direction parallel to the revolution axis. The functional arrangement includes a support shaft, a motorised drive roller, a contrast roller, and actuator members to create relative movement between the drive roller and the contrast roller in transversal direction with respect to the respective rotation axes between a distanced configuration, in which a gap is defined between the drive roller and the contrast roller to be crossed with clearance by the covering tape unwinding from the reel, and a neared configuration, in which the drive and contrast rollers clamp the covering tape, wherein the support shaft and the contrast and/or drive rollers are mounted on the functional arrangement and oriented in the same direction.

A system includes a wrapping machine for dispensing film to wrap a load disposed on a pallet, a plurality of sensors configured to detect operation of the machine, and a controller operably and communicatively connected with the sensors. The controller is configured to establish desired values of operating parameters of the machine, the parameters including a wrap pattern, weight of the film, a number of revolutions, a percent of stretch of the film, and a tension of film, during operation of the machine, monitor actual values of the operating parameters using data from the sensors, and in response to a difference between the desired values and the actual values being greater than a threshold, issue a command to adjust operation of the machine such that the difference is less than the threshold.