A storage station, a process for storing, and a bottle tray (5) configured for receiving a bottle layer (7) are provided. The bottle tray has an upright side wall (12), with an upper tray opening (13) and a tray bottom (15) connected to the side wall (12). The bottle tray (5) has a movable lifting bottom (18) that lies in the loaded state (5) on the tray bottom (15) and which has a plurality of passage openings (16) for a lifting device (34) for a relative lift between the side wall (12) and the lifting bottom (18). The tray bottom (15) has a perforated plate or a plurality of struts (17) located spaced apart and enclosing the passage openings (16). The struts are fastened to the side wall (12). The bottle tray (5) has a bottom centering (19) acting between the tray bottom (15) and the lifting bottom (18).

A storage station, a process for storing, and a bottle tray (5) configured for receiving a bottle layer (7) are provided. The bottle tray has an upright side wall (12), with an upper tray opening (13) and a tray bottom (15) connected to the side wall (12). The bottle tray (5) has a movable lifting bottom (18) that lies in the loaded state (5) on the tray bottom (15) and which has a plurality of passage openings (16) for a lifting device (34) for a relative lift between the side wall (12) and the lifting bottom (18). The tray bottom (15) has a perforated plate or a plurality of struts (17) located spaced apart and enclosing the passage openings (16). The struts are fastened to the side wall (12). The bottle tray (5) has a bottom centering (19) acting between the tray bottom (15) and the lifting bottom (18).

A row-forming device (10) together with processes form a bottle row (8) from a bottle layer (7). The row-forming device (10) is configured to pick up and transport away, in rows, the respectively frontmost layer row (61) of the bottle layer (7) moved in a conveying direction (60), in a transverse transport direction (72). One or more layer conveyors (59) moves the bottle row (7) in a conveying direction (60) and adjoins the transport device (62), which has a plurality of parallel conveyor belts (63, 66) that extend in the transport direction (72) and are driven independently and also exhibit mutually different transport speeds. The transport device (62) has a guide strip (68) oriented obliquely to the transport direction (72). The guide strip (68) extends over a part of the conveyor belts (63, 66) and is arranged downstream of the layer conveyor (59) in the transport direction (72).

A device, system, and method for loading empty and formed six-pack bottle carriers into a larger case (i.e. a multi-pack) is provided. The packaging device includes an upper portion and a lower portion. The six-pack carriers are formed by unfolding them in the upper portion. Various components are associated with the upper portion of the packaging device. The case receives a plurality of six-pack carriers therein. The larger cases is formed by unfolding them in the lower portion of the packaging device. Various components are associated with the lower portion of the packaging device. The upper portion and lower portion operate simultaneously to efficiently produce a case have empty six-pack carriers placed therein for later filling with bottles at a downstream destination. The system includes the machine, the cases, the six-pack carriers, and the bottles, operating collectively.

A device, system, and method for loading empty and formed six-pack bottle carriers into a larger case (i.e. a multi-pack) is provided. The packaging device includes an upper portion and a lower portion. The six-pack carriers are formed by unfolding them in the upper portion. Various components are associated with the upper portion of the packaging device. The case receives a plurality of six-pack carriers therein. The larger cases is formed by unfolding them in the lower portion of the packaging device. Various components are associated with the lower portion of the packaging device. The upper portion and lower portion operate simultaneously to efficiently produce a case have empty six-pack carriers placed therein for later filling with bottles at a downstream destination. The system includes the machine, the cases, the six-pack carriers, and the bottles, operating collectively.

The present invention allows a beverage manufacturer to package variety packs of beverages while it is filling various beverages. The improved system that carries out the method includes an onsite accumulator that eliminates the long-standing practice of packaging variety packs at a separate location from where the beverages are packed.

A machine for filling a tertiary container with secondary containers is provided. The machine includes a frame and a tray loading station positioned to receive a plurality of streams of the secondary containers. The machine also includes a front gate at an upstream end of the tray loading station, the front gate moveable between a first position, in which the secondary containers are obstructed from passing downstream, and a second position, in which the secondary containers are not obstructed. The machine further includes a back stop proximate a downstream end of the tray loading station, the back stop moveable between a first, upstream position and a second, downstream position. The tray loading station is sized such that when a first row of secondary containers is positioned against the back stop in the first position, a portion of an upstream row of secondary containers is positioned directly above the front gate.

A machine for filling a tertiary container with secondary containers is provided. The machine includes a frame and a tray loading station positioned to receive a plurality of streams of the secondary containers. The machine also includes a front gate at an upstream end of the tray loading station, the front gate moveable between a first position, in which the secondary containers are obstructed from passing downstream, and a second position, in which the secondary containers are not obstructed. The machine further includes a back stop proximate a downstream end of the tray loading station, the back stop moveable between a first, upstream position and a second, downstream position. The tray loading station is sized such that when a first row of secondary containers is positioned against the back stop in the first position, a portion of an upstream row of secondary containers is positioned directly above the front gate.

Disclosed is a method for transferring products, to or from a product collection surface of a product processing line, on which they can accumulate, in which method products are stored in trays. The method includes a loaded tray transfer step, during which a tray, namely the collection tray, is separately moved between the collection surface and a receiving zone, where tray conveyor is provided, as well as a product transfer step, during which products are transferred between the collection surface and the collection tray with a planar sweeping movement, while the collection tray is held flush with the collection surface. Also disclosed is a corresponding device for transferring products.

Disclosed is a method for transferring products, to or from a product collection surface of a product processing line, on which they can accumulate, in which method products are stored in trays. The method includes a loaded tray transfer step, during which a tray, namely the collection tray, is separately moved between the collection surface and a receiving zone, where tray conveyor is provided, as well as a product transfer step, during which products are transferred between the collection surface and the collection tray with a planar sweeping movement, while the collection tray is held flush with the collection surface. Also disclosed is a corresponding device for transferring products.