A method for wrapping a load with a film, strip, band of extensible material comprises: unwinding a film of extensible material from a reel; making a pleat on the film by means of a pleating system; stretching the film by means of a pair of pre-stretching rollers; welding the pleat by means of at least one of the pre-stretching rollers; wrapping the load with the film provided with the pleat.

A method, apparatus and program product may utilize packaging material quality compensation to sense changes in certain characteristics of a packaging material that can be associated with increased risks of film breaks, and automatically make certain changes in machine settings to mitigate the impact of those enhanced risks.

A method, apparatus and program product may determine load stability for a load to be wrapped based upon sensing the response or reaction of the load to a disturbance applied to the load, e.g., through intentionally moving, shaking, tilting, pushing, impacting or otherwise applying an input force to the load and sensing the response using one or more sensors. The sensed response may then be used to determine a load stability parameter that may be used in the control of a load wrapping apparatus when wrapping the load.

A machine for unwinding and rewinding a covering tape (800) includes a first support shaft to coaxially receive a reel of covering tape, a second support shaft, parallel to and distanced from the first support shaft, which is adapted to coaxially receive a tubular support, a motor adapted to put the second support shaft in rotation around its own axis, a plurality of contrast rollers arranged around the second support shaft and oriented parallel thereto, and a movement apparatus adapted to move the contrast rollers towards and away from the axis of the second support shaft.

A method, apparatus and program product control a dispense rate of a packaging material dispenser of a stretch wrapping apparatus by utilizing a combination of a sensed rate of packaging material exiting the dispenser and a predicted geometric relationship between the packaging material dispenser and the load.

A wrapping machine includes a frame for supporting a wrapping unit arranged to wrap a load with a film of plastic material, and a covering apparatus arranged to supply a covering sheet to be positioned on top of the load. The covering apparatus includes a reel of covering sheet and gripping assembly movable along an unwinding direction and arranged to grasp and unwind from the reel and place above the load the covering sheet. The covering apparatus includes a supporting structure connected to an upper portion of the frame and slidably supporting the gripping assembly, and a supplying unit supporting a respective reel of covering sheet and reversibly coupled to the supporting structure so as to be removable and replaceable with another supplying unit, in particular in case of depletion of the reel of covering sheet.

A method, apparatus and program product monitor a wrap force during a wrap cycle to dynamically control the dispense rate of a packaging material dispenser to meet a desired containment force to be applied to a load. A conversion may be performed between wrap force and containment force for the monitored wrap force or a containment force parameter to facilitate the performance of a comparison between the monitored wrap force and a containment force parameter associated with the desired containment force to be applied to the load. A wrap force parameter may also be dynamically adjusted, and in some instances, the dynamic adjustment may be responsive to monitored wrap force, and may be used to meet a load containment force requirement for a load. In other instances, the dynamic adjustment may be responsive to monitored packaging material breaks to reduce the occurrence of packaging material breaks.

A wrapping machine for wrapping a load with a plastic film includes a main frame with two supporting columns having upper portions interconnected by a beam, a supporting carriage slidingly supported by the main frame and moved along a working direction by first actuating device, a moving ring rotatably supported by the supporting carriage and rotatably driven by second actuating device around a wrapping axis parallel to the working direction, and an unwinding unit fixed to the moving ring and provided with a reel of film and rollers. The first actuating device includes a first actuator arranged to operate a driving shaft rotatably supported by the beam and provided with a driving pulley engaged to a flexible element connected to the supporting carriage. The driving pulley rotates with the driving shaft for moving the flexible element and therefore the supporting carriage along the working direction.

A method, apparatus and program product monitor a wrap force during a wrap cycle to dynamically control the dispense rate of a packaging material dispenser to meet a desired containment force to be applied to a load. A conversion may be performed between wrap force and containment force for the monitored wrap force or a containment force parameter to facilitate the performance of a comparison between the monitored wrap force and a containment force parameter associated with the desired containment force to be applied to the load. A wrap force parameter may also be dynamically adjusted, and in some instances, the dynamic adjustment may be responsive to monitored wrap force, and may be used to meet a load containment force requirement for a load. In other instances, the dynamic adjustment may be responsive to monitored packaging material breaks to reduce the occurrence of packaging material breaks.

A method, apparatus and program product may utilize packaging material quality compensation to sense changes in certain characteristics of a packaging material that can be associated with increased risks of film breaks, and automatically make certain changes in machine settings to mitigate the impact of those enhanced risks.