A system, process and resulting product which converts currently non-recycled plastics plastic bottles, jars, containers, PVC tubing, toys, furniture, synthetic plastic carpet and all other plastics that can be shredded, chipped, powered and or melted into a building material or useful utilitarian object such as a loading pallet.

The present invention describes a pallet container (10) for storing and transporting fluid or flowable filling materials, having a thin-walled, rigid plastics inner container (12) made from thermoplastic plastics material, having a tubular grid frame (14) which tightly surrounds the plastics inner container (12) as a supporting covering and which comprises horizontal and vertical tubular rods (18, 20) which are welded to each other, and having a base pallet (16) on which the plastics inner container (12) is positioned and to which the tubular grid frame (14) is securely connected, wherein at least two rod-shaped transverse cross-members (22) are provided above the plastics inner container (12) and are fixed with the two ends thereof via a screw connection to two mutually opposite side walls in the upper region of the tubular grid frame (14). In order to configure the handling of such pallet containers (10) with manual gripping in the upper region of the tubular grid frame (14) in a safer manner and to prevent possible risks of injuries, there is provision according to the invention for the screw connections of the transverse cross-members (22) to be constructed in a completely covered manner.

The present invention describes a pallet container (10) for storing and transporting fluid or flowable filling materials, having a thin-walled, rigid plastics inner container (12) made from thermoplastic plastics material, having a tubular grid frame (14) which tightly surrounds the plastics inner container (12) as a supporting covering and which comprises horizontal and vertical tubular rods (18, 20) which are welded to each other, and having a base pallet (16) on which the plastics inner container (12) is positioned and to which the tubular grid frame (14) is securely connected, wherein at least two rod-shaped transverse cross-members (22) are provided above the plastics inner container (12) and are fixed with the two ends thereof via a screw connection to two mutually opposite side walls in the upper region of the tubular grid frame (14). In order to configure the handling of such pallet containers (10) with manual gripping in the upper region of the tubular grid frame (14) in a safer manner and to prevent possible risks of injuries, there is provision according to the invention for the screw connections of the transverse cross-members (22) to be constructed in a completely covered manner.

The present invention describes a pallet container (10) for storing and transporting fluid or flowable filling materials, having a thin-walled, rigid plastics inner container (12) made from thermoplastic plastics material, having a tubular grid frame (14) which tightly surrounds the plastics inner container (12) as a supporting covering and which comprises horizontal and vertical tubular rods (18, 20) which are welded to each other, and having a base pallet (16) on which the plastics inner container (12) is positioned and to which the tubular grid frame (14) is securely connected, wherein at least two rod-shaped transverse cross-members (22) are provided above the plastics inner container (12) and are fixed with the two ends thereof to two mutually opposite side walls in the upper region of the tubular grid frame (14). In order to protect the upper region of the tubular grid frame (14) against a disadvantageous effect of impact loads and transport impacts, there is provision for the transverse cross-members (22) to be constructed as resilient spring elements (24).

Systems, methods, and apparatuses relating to a pallet container for storing and transporting fluid or flowable filling materials are disclosed. The pallet container can comprise a container including an upper base that defines a plane; a frame surrounding at least some of the container and including horizontal and vertical rods joined to form at least one pair of opposing walls; and a cross-member that is detachably attached to the pair of opposing walls, defines a length along a line of curvature that is greater than a distance between the pair of opposing walls, and is oriented on a second plane that is parallel to the first plane.

Exemplary embodiments of a multi-layer composite pulp product comprise one or more pulp layers, and one or more reinforcement layers disposed therebetween. Each of these layers preferably include a respective pattern of opposingly-defined cavities and protrusions, wherein the mutual disposition of the layers results in their patterns axially aligning with one another. The reinforcement layers may be comprised of a recycled plastic, a metallic mesh or a metallic sheet. One example process for manufacturing a multi-layer composite pulp product may comprise fabricating a reinforcement layer, forming a soggy first pulp layer, placing a reinforcement layer on the soggy first pulp layer, forming a soggy second pulp layer, and positioning the soggy second pulp layer on the reinforcement layer. A precursor wet composite may thereby be formed, and may be dried at a selected heating temperature and under a selected pressure.