A method of collating packages that includes receiving a plurality of packages in a main channel of a collation module, conveying the packages in the main channel along parallel grooves having a first portion arranged perpendicularly to the main channel, and conveying the packages in the main channel along a second portion of the parallel grooves angled towards a first side of the collation module, where each package passes through first and second portions of a single groove.

A chain conveyor including: a frame; at least one chain configured to move on the frame, the at least one chain including a plurality of bearings configured to rotate freely; and a dynamic traction control system including: a flexible member provided to the frame adjacent to but not touching the plurality of bearings; a control body provided to the flexible member; a pressure device in fluid connection with the control body such that the pressure device is configured to selectively expand/contract the flexible member such that it comes into or out of contact with the bearings; and a controller in electronic communication with the pressure device to expand the flexible member to provide traction control when needed and contract the flexible member when traction control is not needed. A kit including elements of the dynamic traction control system may be provided to retrofit existing chain conveyors.

A method of collating packages that includes receiving a plurality of packages in a main channel of a collation module, conveying the packages in the main channel along parallel grooves having a first portion arranged perpendicularly to the main channel, and conveying the packages in the main channel along a second portion of the parallel grooves angled towards a first side of the collation module, where each package passes through first and second portions of a single groove.

A method of accumulating packages and an accumulation module including a base cabinet, a rotatable accumulation dial, a hopper and picker assembly, the picker assembly extendable radially outward from a home position to a position outside of the hopper to retrieve a package and place the package on the accumulation module. The package is acted on by a first plunger from above and a stabilizing plunger from below to hold the package in place and then the package is treated by a heat stake anvil from below.

A method of collating packages that includes receiving a plurality of packages in a main channel of a collation module, conveying the packages in the main channel along parallel grooves having a first portion arranged perpendicularly to the main channel, and conveying the packages in the main channel along a second portion of the parallel grooves angled towards a first side of the collation module, where each package passes through first and second portions of a single groove.

A packaging system and associated method for use with a pharmaceutical dispenser provides a turnkey solution for packaging pharmaceutical products such as solid medications and nutritional supplements to be taken orally in health care settings, including but not limited to long term care (LTC) and assisted living settings. An overall pharmacy system and methodology begins with bulk medications and supplements introduced into the work flow, individually packaged and assembled into medpass orders per patient and delivered to the LTC facility or other institution for patient consumption. The process begins by converting bulk medications and supplements to packaged unit doses and ultimately individually packaged medpass bags for each patient on a 24-hour schedule. The design of the overall system and its individual components allows for physical control of each unit dose package from start to finish without any unit dose package free fall in the system.

A package insert module that includes a turntable configured to rotate about a central post and an insert assembly mounted on the turntable and including a finger arrangement configured to offload a plurality of packages arranged in an array on a nest.

A packaging system and associated method for use with a pharmaceutical dispenser provides a turnkey solution for packaging pharmaceutical products such as solid medications and nutritional supplements to be taken orally in health care settings, including but not limited to long term care (LTC) and assisted living settings. An overall pharmacy system and methodology begins with bulk medications and supplements introduced into the work flow, individually packaged and assembled into medpass orders per patient and delivered to the LTC facility or other institution for patient consumption. The process begins by converting bulk medications and supplements to packaged unit doses and ultimately individually packaged medpass bags for each patient on a 24-hour schedule. The design of the overall system and its individual components allows for physical control of each unit dose package from start to finish without any unit dose package free fall in the system.

A package insert module that includes a turntable configured to rotate about a central post and an insert assembly mounted on the turntable and including a finger arrangement configured to offload a plurality of packages arranged in an array on a nest.

A packaging system and associated method for use with a pharmaceutical dispenser provides a turnkey solution for packaging pharmaceutical products such as solid medications and nutritional supplements to be taken orally in health care settings, including but not limited to long term care (LTC) and assisted living settings. An overall pharmacy system and methodology begins with bulk medications and supplements introduced into the work flow, individually packaged and assembled into medpass orders per patient and delivered to the LTC facility or other institution for patient consumption. The process begins by converting bulk medications and supplements to packaged unit doses and ultimately individually packaged medpass bags for each patient on a 24-hour schedule. The design of the overall system and its individual components allows for physical control of each unit dose package from start to finish without any unit dose package free fall in the system.