An apparatus for splicing comprises a first web support surface configured to support a traveling web thereon and a second web support surface configured to support a replacement web thereon. The first traveling web travels in a machine direction. The splicing assembly also comprises a first web sensor and a web joiner. A controller is configured to determine, via the first web sensor, a position of a trailing end of the traveling web and to, in response to determining the position of the trailing end, cause a leading end of the replacement web to be positioned adjacently to the trailing end. The computer is also configured to control the web joiner to create a joint coupling the trailing end to the leading end.

A bag-making and packaging machine has a film supply unit that supplies film to a bag-making and packaging unit. The film supply unit has a film conveyance mechanism that conveys a first film so that a trailing end portion of the first film heads toward a film splicing position for splicing to a leading end portion of a second film, a first sensor detecting a mark on the first film, a second sensor detecting the mark at downstream, and a controller for the film conveyance mechanism. The controller judges, based on detection of the second sensor, that the trailing end portion of the first film has reached the splicing position and stops conveyance of the first film. The controller controls the conveyance mechanism so that the conveyance speed of the first film before the detection of the mark by the first sensor is faster than the speed after the detection.

An apparatus, and a related method, for unwinding reels and for joining a ply between two reels including a first unwinder adapted to unwind a first reel, a second unwinder adapted to unwind a second reel, a joining device adapted to join a first ply belonging to the first reel with a second ply belonging to the second reel, the joining device including a first pulling bar is able to pull a flap of the first ply along a joining path with the second ply, a second pulling bar is adapted to pull a flap of the second ply along a joining path with the first ply, joining means configured to join, in a joining point along the joining path, the flap of the first ply with the second ply or the flap of the second ply with the first ply, first cutting means configured to cut the first ply or the second ply upstream of the joining point where the joint is performed between the first ply and the second ply, and second cutting means configured to cut the flap of the first ply or the flap of the second ply downstream of the joining point.

An apparatus for splicing comprises a first web support surface configured to support a traveling web thereon and a second web support surface configured to support a replacement web thereon. The first traveling web travels in a machine direction. The splicing assembly also comprises a first web sensor and a web joiner. A controller is configured to determine, via the first web sensor, a position of a trailing end of the traveling web and to, in response to determining the position of the trailing end, cause a leading end of the replacement web to be positioned adjacently to the trailing end. The computer is also configured to control the web joiner to create a joint coupling the trailing end to the leading end.

A method for splicing a web of packaging material is provided. The method involves guiding a first web of packaging material through an automatic splicing device, determining the position of at least one mark of the first web of packaging material by a detector, moving the first web of packaging material based on the position of the at least one mark of the first web of packaging material such that a specific area of the first web of packaging material is arranged in proximity to a cutting unit, and cutting the first web of packaging material in order to form a separate leading part of the first web of packaging material. The method may also involve introducing a new leading part of a second web of packaging material into the automatic splicing device, determining the position of at least one mark of the second web of packaging material, moving the second web of packaging material based on the position of the at least one mark of the second web of packaging material such that a specific area of the second web of packaging material is arranged in proximity to a sealing arm of the cutting unit, and sealing the separate leading part of the first web of packaging material and the second web of packaging material.

A bag-making and packaging machine has a film supply unit that supplies film to a bag-making and packaging unit. The film supply unit has a film conveyance mechanism that conveys a first film so that a trailing end portion of the first film heads toward a film splicing position for splicing to a leading end portion of a second film, a first sensor detecting a mark on the first film, a second sensor detecting the mark at downstream, and a controller for the film conveyance mechanism. The controller judges, based on detection of the second sensor, that the trailing end portion of the first film has reached the splicing position and stops conveyance of the first film. The controller controls the conveyance mechanism so that the conveyance speed of the first film before the detection of the mark by the first sensor is faster than the speed after the detection.

An apparatus, and a related method, for unwinding reels and for joining a ply between two reels including a first unwinder adapted to unwind a first reel, a second unwinder adapted to unwind a second reel, a joining device adapted to join a first ply belonging to the first reel with a second ply belonging to the second reel, the joining device including a first pulling bar is able to pull a flap of the first ply along a joining path with the second ply, a second pulling bar is adapted to pull a flap of the second ply along a joining path with the first ply, joining means configured to join, in a joining point along the joining path, the flap of the first ply with the second ply or the flap of the second ply with the first ply, first cutting means configured to cut the first ply or the second ply upstream of the joining point where the joint is performed between the first ply and the second ply, and second cutting means configured to cut the flap of the first ply or the flap of the second ply downstream of the joining point.

A method for splicing a web of packaging material is provided. The method comprises: guiding the web of packaging material through an automatic splicing device; determining the position of at least one mark of the material web by means of a detector; moving the material web based on the determined positon such that a specific area of the material web is arranged in proximity to a cutting unit; cutting the material web in order to form a separate leading part of the material web; introducing a new leading part of a separate material web into the automatic splicing device; determining the position of at least one mark of the newly introduced material web; moving the newly introduced material web based on the determined position such that a specific area of the newly introduced material web is arranged in proximity to a sealing arm of the cutting unit; and sealing the separate leading part of the material web and the newly introduced material web.

A splice mechanism (100) for a packaging assembly (10), the packaging assembly (10) including: a former shoulder (12); a controller (14); a film drive (16) controlled by the controller (14) for feeding a film (112) at a film speed to the former shoulder (12) to form a tubular film (22) moving in a film direction (20); a sealing device (24) to seal the tubular film (22) in a first sealing direction (26), the first sealing direction (26) being parallel to the film direction (20); a set of jaws (28) controlled by the controller (14) and movable at a jaw speed to engage and seal the tubular film (22) in a second sealing direction (30) to form a first seal (32) and a second seal (34) in each bag, thereby forming a closed bag (36), the splice mechanism (100) including: an active film roll (110) from which film (112) is drawn to be fed to the former shoulder (12) by the film drive (16); a second film roll (120) having film (122) for feeding to the former shoulder (12); a film roll holder (130) holding the active film roll (110) and the second film roll (120) such that film (112) from the active film roll (110) extends along a film path (140) to the former shoulder (12) and the second film roll (120) is accessible; a splice roller (150) against which film (122) from the second film roll (120) is placed, the film (122) having a film end (124), the film end (124) having an adhesive (126), the splice roller (150) being movable between a free position, wherein the film path (140) is unimpeded by the splice roller (150), and a splice position, wherein the film path (140) is tangential to the splice roller (150) at a splice point (142) on the film path (140).

A method for splicing two sheets of material containing alkaloids is provided, the method including: providing a first sheet of material containing alkaloids wound in a first bobbin; providing a second sheet of material containing alkaloids wound in a second bobbin; unwinding the first sheet wound in the first bobbin; evaluating one or more of the following parameters of the unwound first sheet: moisture, thickness, width, stickiness, and presence or absence of holes or tears; and depending on a value of the evaluated one or more parameters, unwinding the second sheet wound in the second bobbin, and splicing the first sheet and the second sheet. A system for splicing two sheets of material containing alkaloids is also provided.