A sheet material processing unit (20, 22, 24) comprises a transport system (32) for transporting sheets (12) or parts thereof from a respective input end (20i, 22i, 24i) to a respective output end (20o, 22o, 24o). A gripper unit (46) is releasably coupled to the transport system (32) and is configured for holding at least a part of one of the sheets (12). Additionally, at least one handover mechanism (47d, 47r) is provided being configured for decoupling the gripper unit (46) from the transport system (32) and providing the gripper unit (46) to a neighboring sheet material processing unit (20, 22, 24) and/or receiving a gripper unit (46) from a neighboring sheet material processing unit (20, 22, 24) and coupling the received gripper unit (46) to the corresponding transport system (32). Additionally, a sheet material processing machine (10) is presented which comprises at least two such sheet material processing units (20, 22, 24).

A sheet stacker includes a tray to store a stack of sheets, a conveyor above the tray, a leading end guide above the tray, and an air exhaust. The conveyor conveys a sheet in a conveyance direction. The leading end guide is downstream from the conveyor in the conveyance direction. The leading end guide guides the sheet from the conveyor to the tray. The air exhaust exhausts air above an upper surface of the stack of sheets on the tray to an upstream from the tray in the conveyance direction. Further, the leading end guide holds a leading end of the sheet conveyed by the conveyor at a holding position and releases the leading end of the sheet at a release position downstream from the holding position in the conveyance direction.

This invention provides a stacker for use in forming stacks of cut sheets received from an upstream utilization device (e.g. a printer, cutter, etc.) that allows for positive driving of sheets into a stack using a stacking unit that includes a series of grippers that are adapted to grip and release a leading edge of each sheet at the appropriate time. In this manner, each sheet is gripped as it arrives from the upstream operation and is passed downstream into the stack, being released so as to properly decelerate at the stack's backstop. The grippers are mounted on a continuous belt between a pair of opposing drive sprockets. An edge sensor located upstream of the stacking unit triggers motion of the belts. The grippers are actuated by a mechanical cam arrangement to selectively grip and release at predetermined positions as the belt is driven.

A sheet guide includes an endless belt, and a guide supported by a plurality of places of the endless belt, the guide configured to hold a downstream end of the sheet in a conveyance direction of the sheet, wherein the endless belt is configured to rotate to move the sheet held by the guide in the conveyance direction.

A self-threading lamination head has a material supply drum, a backing layer collection drum, and a material threading system. The material supply drum supports a material roll of layup material backed by a backing layer. The material threading system includes at least one threading belt located on one side of the lamination head. The threading belt is supported by belt rollers driven by a belt drive motor. A belt-mounted layer engagement device is coupled to the threading belt for engaging a backing layer leading edge portion. The backing layer collection drum collects the backing layer as the lamination head applies the layup material onto a substrate. The belt drive motor drives the threading belt over the belt rollers and causes the belt-mounted layer engagement device to thread the backing layer through the lamination head, and position the backing layer leading edge portion proximate the backing layer collection drum.

A sheet stacker includes a sheet stacking portion, a guide portion, and an air blower. The sheet stacking portion is configured to stack a sheet bundle. The guide portion is configured to receive a leading end of a sheet conveyed toward the sheet stacking portion and guide the sheet downstream in a sheet conveyance direction in which the sheet is conveyed. The air blower is disposed above the sheet stacking portion and configured to blow air toward the sheet on a downstream side, in the sheet conveyance direction, from a position at which the guide portion receives the leading end of the sheet.

In one example, a media puller device can include a snowplow device coupled to a first end of a hinge, a leading end of the media puller device coupled to a second end of the hinge, and a tension device coupled between the snowplow device and the media puller device.

A self-threading lamination head has a material supply drum, a backing layer collection drum, and a material threading system. The material supply drum supports a material roll of layup material backed by a backing layer. The material threading system includes at least one threading belt located on one side of the lamination head. The threading belt is supported by belt rollers driven by a belt drive motor. A belt-mounted layer engagement device is coupled to the threading belt for engaging a backing layer leading edge portion. The backing layer collection drum collects the backing layer as the lamination head applies the layup material onto a substrate. The belt drive motor drives the threading belt over the belt rollers and causes the belt-mounted layer engagement device to thread the backing layer through the lamination head, and position the backing layer leading edge portion proximate the backing layer collection drum.

In one example, a media support with a continuous belt rotatable and suction cups lengthwise along the belt and in lines laterally across the belt to hold down a sheet of print media as the sheet is moved through a hold down area, a vacuum pump to supply vacuum to the suction cups. The vacuum control system is configured to close a supply of vacuum to all of the suction cups in the hold down area and then open the supply of vacuum sequentially to each of multiple lines of suction cups as each line enters the hold down area and then close the supply of vacuum sequentially to each of the multiple lines of suction cups as each line leaves the hold down area until all of the suction cups in the hold down area are closed.

In one example, a media support includes a continuous loop belt and multiple suction cups arranged along the outer perimeter of the belt. Each suction cup has a port aligned with a hole in the belt so that air may be evacuated from the suction cup when connected to a vacuum source.