A sheet separation device separates a non-bonding portion of a two-ply sheet in which two sheets are overlapped and bonded together at one end of the two-ply sheet. The sheet separation device includes a separator that includes a first separator and a second separator. The first separator is inserted into a gap between the two sheets of the two-ply sheet. The second separator is inserted between the two sheets at said another end of the two-ply sheet that is opposite to the one end of the two-ply sheet and moves in a width direction of the two-ply sheet after the first separator is inserted into the gap and relatively moves from the one end to said another end.

A sheet separation device separates a non-bonding portion of a two-ply sheet in which two sheets are overlapped and bonded together at one end of the two-ply sheet. The sheet separation device includes a separator that includes a first separator and a second separator. The first separator is inserted into a gap between the two sheets of the two-ply sheet. The second separator is inserted between the two sheets at said another end of the two-ply sheet that is opposite to the one end of the two-ply sheet and moves in a width direction of the two-ply sheet after the first separator is inserted into the gap and relatively moves from the one end to said another end.

A method for feeding a web of printing material in a manufacturing system for producing packages, includes feeding the web from a web-fed printing press to a flat-bed machine for die-cutting or embossing while the printing press is in operation. An inserting device is used for winding the web onto an auxiliary wind-up device, moving a web-guiding element having a roller in a compensatory manner to achieve a temporary standstill of the web by converting a continuous movement of the web into an iterative movement by changing a speed of the web through changes of position of the roller, clamping the web while being cut by using a clamping unit, cross-cutting the web creating a cross cut edge by using a cutting unit adjacent the clamping unit, and inserting the web, cross cut edge first, into the flat-bed machine for at least one of die-cutting or embossing.

A method for feeding a web of printing material in a manufacturing system for producing packages, includes feeding the web from a web-fed printing press to a flat-bed machine for die-cutting or embossing while the printing press is in operation. An inserting device is used for winding the web onto an auxiliary wind-up device, moving a web-guiding element having a roller in a compensatory manner to achieve a temporary standstill of the web by converting a continuous movement of the web into an iterative movement by changing a speed of the web through changes of position of the roller, clamping the web while being cut by using a clamping unit, cross-cutting the web creating a cross cut edge by using a cutting unit adjacent the clamping unit, and inserting the web, cross cut edge first, into the flat-bed machine for at least one of die-cutting or embossing.

A device for inserting a web of printing material into a flat-bed die-cutting and/or embossing machine includes a compensator for converting a continuous movement of the web of printing material into an iterative movement of the web of printing material. A clamping unit clamps the web of printing material, a cutting unit carries out a cross cut through the web of printing material, and an inserting unit transports the web of printing material into the flat-bed die-cutting and/or embossing machine. The device advantageously allows the web of printing material to be automatically clamped, cut and fed to the flat-bed die-cutting and/or embossing machine. As a result, no further stopping of an upstream printing press is required and the amount of waste is reduced. A manufacturing system for producing packages and a method for feeding a web of printing material are also provided.

A sheet separation device separates a non-bonding portion of a two-ply sheet in which two sheets are overlapped and bonded together at one end of the two-ply sheet. The sheet separation device includes a separator that includes a first separator and a second separator. The first separator is inserted into a gap between the two sheets of the two-ply sheet. The second separator is inserted between the two sheets at said another end of the two-ply sheet that is opposite to the one end of the two-ply sheet and moves in a width direction of the two-ply sheet after the first separator is inserted into the gap and relatively moves from the one end to said another end.

A device for inserting a web of printing material into a flat-bed die-cutting and/or embossing machine includes a compensator for converting a continuous movement of the web of printing material into an iterative movement of the web of printing material. A clamping unit clamps the web of printing material, a cutting unit carries out a cross cut through the web of printing material, and an inserting unit transports the web of printing material into the flat-bed die-cutting and/or embossing machine. The device advantageously allows the web of printing material to be automatically clamped, cut and fed to the flat-bed die-cutting and/or embossing machine. As a result, no further stopping of an upstream printing press is required and the amount of waste is reduced. A manufacturing system for producing packages and a method for feeding a web of printing material are also provided.

This invention overcomes the disadvantages of the prior art by providing a system and method for inserting contents into envelopes that generally reduces the number of operative device components, locates all components in a readily and accessible location, reduces the number of adjustments needed to change envelope size and contents size, provides an efficient and aesthetically pleasing design, allows for a highly flexible arrangement of backup hoppers to primary hoppers for feeding envelope contents and otherwise affords a substantial number of improvements over currently available envelope inserters. The illustrative embodiment includes a feed table with a low-slung swing arm for handling contents, a pivoting feed table that exposes the operative components on the underside, a novel raceway belt with projecting lugs for transporting contents to the insertion area, a primary and secondary contents hopper backup system, a mechanism for easily adjusting for different-sized envelopes, and a variety of other novel features.