A method of grooving a durable transfer roll core may comprising loading the durable transfer roll core onto a grooving apparatus and grooving a main surface of the durable transfer roll core via engagement with one or a plurality of cutting tools of the tooling section of the grooving apparatus.

A durable transfer roll core may comprise an elongate body comprising a groove, the elongate body having a longitudinal axis. The groove may comprise a Groove Angle from about 0 to about 90 degrees (relative to the longitudinal axis) and the groove may comprise a Groove Depth greater than about 0.003 inches.