A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

The invention relates to a feeder device (1) for feeding mailpieces (2) to a postal sorting conveyor (3), the feeder device comprising an unstacker head (4) designed to put the mailpieces in series and on edge on the sorting conveyor, an unstacker plate (5) designed to unstack the mailpieces one-by-one towards the unstacker head, and a mailpiece feed conveyor (6) designed to convey the mailpieces in a stack and on edge against the unstacker plate. The unstacker plate comprises a stationary portion (5a) that extends from the unstacker head, and a moving portion (5b) that extends the stationary portion, said moving portion being mounted to pivot from the stationary portion between a first position in which the stationary portion and the moving portion are aligned with each other, and a second position in which the stationary portion and the moving portion are angularly offset relative to each other.

A transport unit that comprises a de-stacking device which is configured to drop trays from a stack of trays individually or in groups into a drop area, and a transport belt unit with a transport surface passing through the drop area for receiving and transporting away the dropped trays. The transport surface may comprise at least one opening. A negative pressure device may be provided to generate a suction force in the drop area through one or more of the openings of the transport surface, wherein the suction force sucks the dropped trays in the drop area in a direction towards the transport surface. This configuration reduces the rebound of the trays when they impact the transport surface as they are dropped. The invention also relates to a corresponding method for transporting trays.

A device for reducing rotation of an article during singulation of a stack of articles is disclosed. The device may include a torsion element, a rotatable member configured to rotate about an elongated axis of the torsion element between a first position and a second position, and a revolving member coupled to the rotatable member. An outer surface of the revolving member contacts a drive belt in the first position and an article in the second position. The torsion element exerts torque on the rotatable member when it moves from the first position towards the second position. The torque causes the outer surface of the revolving member to apply a frictional force to the article, thereby minimizing rotation of the article. Systems and methods of singulating articles are also disclosed.

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

A sheet takeout and separation device of an embodiment has a takeout section, a sending section, a separation portion. The takeout section takes out a sheet. The sending section sends out the sheet taken out by the takeout section. The separation portion is provided so as to come in contact with the sheets taken out in an overlapping state by the takeout section, and separates the sheets one by one. In addition, the separation portion has a separation portion main body and a cover. The separation portion main body elastically deforms in accordance with a thickness of the sheet. The cover is provided on the separation portion main body so as to come in contact with the sheet. And, on a surface of the cover, a surface roughening treatment for enhancing a friction coefficient of the relevant surface is performed.

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.

A feeding device comprises a suction feeding unit having a belt for feeding a sheet in a suction state and a belt driving unit, a sheet detection sensor, and a control unit. The control unit controls the belt drive unit so as to feed the sheet in a feeding direction at a first speed. If the sheet does not arrive at the sheet detection sensor, the control unit controls the belt drive unit so as to execute a low-speed feeding of moving the belt in the feeding direction at a second speed lower than the first speed or so as to execute a reverse feeding of moving the belt in a reverse feeding direction opposite to the feeding direction.

Embodiments of a system and method for shingulating, singulating, and synchronizing articles in an article feeder system are disclosed. The article feeder system may include a shingulating device configured to receive a stack of articles and to produce a positively lapped stack of articles, a plurality of picking devices configured to pick one or more articles from the positively lapped stack of articles and to produce one or more singulated articles, and one or more synchronization devices configured to deliver the one or more singulated articles to one or more sorter windows.

A mail processing system utilizes a conveyor to shingle or de-shingle mailpieces as they move through the processing system and utilizes belts to move the mailpieces. A first shingling conveyor moves a first mailpiece to overlap with a second mailpiece to create shingled mailpieces. A second shingling conveyor moves a first mailpiece away from a second mailpiece to de-shingle them to create singulated mailpieces. A camera takes images of the mailpieces in the conveyor and image analysis software is used to determine dimensional aspects of the mailpieces that are used to control the belt speeds to move mailpieces with respect to each other. A mail processing system may include a mail processing station that scans addresses, applies postage and/or weighs the mailpieces. Mail may be de-shingled prior to being weighed and then re-shingled for subsequent processing, or mail may be shingled prior to passing through a scale if weighing is not necessary.