A tow coating reactor system includes a reactor for receiving fiber tow, a wedge situated adjacent the reactor and configured to receive the tow at a tip end, such that as the tow moves across the wedge, the wedge spreads the tow into a plurality of sub-tows.

A configuration and method for straightening a wire as the wire pays off from a bulk package. A bulk package hat is configured to be positioned over an opened bulk package containing wire bent in a helix shape. A bearing assembly is mounted inside the bulk package hat at a position where the wire exits the bulk package hat as the wire pays off from the bulk package. A wire straightening device has a plurality of rollers and only one single plane of straightening, and is configured to apply a counter bend to the wire as the wire pays off from the bulk package through the wire straightening device. The wire straightening device is operatively connected to the bearing assembly at an angle inside the bulk package hat. The bearing assembly and the single plane of straightening rotate, continually realigning with a current direction of the wire as it pays off.

A configuration and method for straightening a wire as the wire pays off from a bulk package. A bulk package hat is configured to be positioned over an opened bulk package containing wire bent in a helix shape. A bearing assembly is mounted inside the bulk package hat at a position where the wire exits the bulk package hat as the wire pays off from the bulk package. A wire straightening device has a plurality of rollers and only one single plane of straightening, and is configured to apply a counter bend to the wire as the wire pays off from the bulk package through the wire straightening device. The wire straightening device is operatively connected to the bearing assembly at an angle inside the bulk package hat. The bearing assembly and the single plane of straightening rotate, continually realigning with a current direction of the wire as it pays off.

A consumable assembly for supplying filament to a 3D printer includes a spool-less filament coil, a payout tube, and a compressive band. The coil of filament is wound in a configuration having a generally cylindrical outer perimeter and an open interior; the coil has a payout hole extending from an inner layer of the coil to an outer layer of the coil and includes a filament strand configured to be withdrawn through the payout hole in response to a pull force, to thereby withdraw filament from the interior of the coil. The payout tube is disposed in the payout hole and provides a filament port. A compressive band is disposed over the outer layer and is configured to exert a compressive radial force on the coil so that the coil maintains its cylindrical shape without deformation, and the filament strand may be drawn through the filament outlet free of kinks, twists or tangles.

A consumable assembly for supplying filament to a 3D printer includes a spool-less filament coil, a payout tube, and a compressive band. The coil of filament is wound in a configuration having a generally cylindrical outer perimeter and an open interior; the coil has a payout hole extending from an inner layer of the coil to an outer layer of the coil and includes a filament strand configured to be withdrawn through the payout hole in response to a pull force, to thereby withdraw filament from the interior of the coil. The payout tube is disposed in the payout hole and provides a filament port. A compressive band is disposed over the outer layer and is configured to exert a compressive radial force on the coil so that the coil maintains its cylindrical shape without deformation, and the filament strand may be drawn through the filament outlet free of kinks, twists or tangles.

Disclosed are systems and methods for feeding welding wire for welding-type applications. The wire-feeder system comprises a base platform, a spool hub, a drive roll assembly, and a wire guide assembly. The spool hub can be mounted to the base platform perpendicular to the base platform and configured to support a wire spool. The drive roll assembly can be mounted to the base platform, and having one or more sets of drive rollers configured to feed wire from the wire spool toward a welding torch. The wire guide assembly can be mounted to the base platform separately from both the wire spool and the drive roll assembly.

Disclosed are systems and methods for feeding welding wire for welding-type applications. The wire-feeder system comprises a base platform, a spool hub, a drive roll assembly, and a wire guide assembly. The spool hub can be mounted to the base platform perpendicular to the base platform and configured to support a wire spool. The drive roll assembly can be mounted to the base platform, and having one or more sets of drive rollers configured to feed wire from the wire spool toward a welding torch. The wire guide assembly can be mounted to the base platform separately from both the wire spool and the drive roll assembly.

An optical fiber pay-off system includes a draw spool around which an optical fiber is wound and defining a longitudinal axis; a pay-off arm movable parallel to the longitudinal axis and engaged with a pay-off portion of the optical fiber; a controller configured to receive first and second position signals and instructs the pay-off arm to selectively move in a first direction and in an opposite second direction; first and second proximity sensors mounted on the pay-off arm; a tilting support rotatably mounted on the pay-off arm. The system further includes an activation body fixed to the tilting support and extending between the first and second proximity sensors to be selectively detected by the sensors according to positions assumed by the tilting support. The system further includes first and second contacts fixed to the tilting support and defining an intermediate space in which the pay-off portion can move.

A method and reel design enables blowing cable from a reel into a mid-span access point within a cable conduit. The cable reel includes a central hub, a first flange located proximate one edge of the central hub, a second flange located proximate an opposite, second edge of the hub, and a third flange located between the first and second flanges. A continuous communications cable has first and second portions spooled on first and second reel sections. The technician inserts a first end of the communications cable into a mid-span opening in the conduit, so that the first end of the communications cable is directed toward the first end of the conduit. The first portion of cable is blown off of the first reel section. The technician inserts a second end of the communications cable into the opening in the conduit so that the second end of the communications cable is directed toward the second end of the conduit. The second portion of cable is blown off of the second reel section. Then, a mid-portion of the communications cable is separated from the third flange of the cable reel and resides proximate the opening in the conduit.

This bobbin unwinding device (32A (32B)) is provided with a bobbin support shaft (33) which rotatably supports a bobbin (B) around which a band-like fiber bundle (F) is wound, a fixed guide (35) which changes the running direction of the fiber bundle (F) unwound from the bobbin (B), and an auxiliary roller (34) arranged between the bobbin (B) and the fixed guide (35), wherein the fixed guide (35) is arranged such that the shaft center of the fixed guide (35) is substantially perpendicular to the shaft center of the bobbin support shaft (33), and the auxiliary roller (34) is arranged such that the shaft center of the auxiliary roller (34) is parallel or substantially parallel to the shaft center of the bobbin support shaft (33).