Systems and methods can be used in connection with a wellbore environment for automatically controlling wire being spooled around a drum. A system comprising a spooler, a sensor assembly, and a communication link can be used to adjust the position of wire being spooled around a drum. A first motor can control the spooler and a second motor can control the sensor assembly. The spooler can be positioned to control spooling of wire around the drum as the drum rotates to reel in wire. The sensor assembly can be configured to detect a distance between the sensor assembly and the wire being spooled. A communication link can communicatively couple the sensor assembly with the first motor and the second motor to control movement of the spooler and the sensor assembly relative to the drum based on the distance detected by the sensor assembly.

A motorized rotary drum supported on a motor housing bears a plurality of yarn loops wound thereon, such loops being adapted to be unwound upon request from a downstream machine. A yarn-unwinding sensor comprises light-emitting elements and light-receiving elements both of which are integral with the motor housing. Light-guiding elements which are integral with the drum guide the light from the light-emitting elements to a window which is defined on the rotary drum in a position such that it is repeatedly engaged by the yarn during its rotary unwinding motion, and vice versa. A reflecting surface reflects the light coming out of the window back towards the window. Light-deviating elements which are integral with the motor housing deviate the light coming back from the window towards the light-receiving elements. The unwinding of a yarn loop from the drum is determined on the basis of the variation of light resulting from the yarn transiting on the window.

Systems and methods can be used in connection with a wellbore environment for automatically controlling wire being spooled around a drum. A system comprising a spooler, a sensor assembly, and a communication link can be used to adjust the position of wire being spooled around a drum. A first motor can control the spooler and a second motor can control the sensor assembly. The spooler can be positioned to control spooling of wire around the drum as the drum rotates to reel in wire. The sensor assembly can be configured to detect a distance between the sensor assembly and the wire being spooled. A communication link can communicatively couple the sensor assembly with the first motor and the second motor to control movement of the spooler and the sensor assembly relative to the drum based on the distance detected by the sensor assembly.