One embodiment of the present invention provides an apparatus for processing sealed plastic containers having a first headspace pressure. The apparatus may include: an open entry port or tunnel for continuously receiving containers; a sanitizer configured to sanitize outside surfaces of the received containers; a perforator configured to perforate or open a cap or seal of the containers within the apparatus; a sealer configured to seal the perforation or opening formed in the cap or seal of the containers; an open exit port of tunnel for continuously exiting the processed containers; and a conveyor system configured to transporting or convey the containers from the open entry port or tunnel, through and within the apparatus, to the open exit port or tunnel and away from the sanitized environment of the apparatus. The apparatus may be further configured to maintain a sanitized environment within the apparatus, perforator, and/or sealer.

In one embodiment, a method of processing a plastic container having a longitudinal axis is disclosed. The method includes: blow-molding a plastic container having an upper portion including a finish, a sidewall, a lower portion including a base defining a standing surface, and a substantially transversely oriented pressure panel having an inner annular wall and a central push-up portion located in the base, wherein a base mold portion is displaced longitudinally with respect to first and second side mold portions to form the pressure panel set above the standing surface; introducing heated liquid contents into the plastic container with the pressure panel located in an outwardly-inclined position entirely between the standing surface and the upper portion; capping the plastic container; and, moving the pressure panel to an inwardly-inclined position entirely between the standing surface and the upper portion.

A plastic container comprises an upper portion including a finish defining an opening into the container, a lower portion including a base defining a standing surface, a sidewall extending between the upper portion and the lower portion, the sidewall defining a longitudinal axis, and at least one substantially transversely-oriented pressure panel located in the lower portion. The pressure panel is movable between an outwardly-inclined position and an inwardly-inclined position to compensate for a change of pressure inside the container. The standing surface defines a standing plane, and the entire pressure panel is located between the standing plane and the upper portion of the container when the pressure panel is in the outwardly-inclined position.

The invention relates to a method and a device for hot-filling a liquid product with a flash pasteurizer comprising a first and a second heat exchanger, a filling station, a cooling tunnel for cooling filled containers by means of a coolant, and a heat pump. Prior to the filling process, the product is heated to a target temperature in the flash pasteurizer. Coolant is conducted from the cooling tunnel to the second heat exchanger, so that at least a part of the thermal energy of the coolant can be transferred to the product. The product is then conducted from the first to the second heat exchanger, wherein a further part of the thermal energy can be transferred to the second heat exchanger by means of the heat pump using a heat transfer medium to heat the product to the target temperature. The heat transfer medium is additionally heated by means of a heater arranged between the heat pump and the second heat exchanger.

A method of forming a container and filling the container with a product. The method includes heat-set blow molding the container from a preform and hot-filling the container with the product such that the product occupies about 95% or more of a total interior volume of the container. A headspace volume is defined between a top fill line of the product and a brim of the container. The headspace volume is less than about 5% of the total interior volume of the container. The container is capped and allowed to cool. The container is configured to shrink during cooling such that the total interior volume decreases by about 0.5% to 1.5% during cooling. A base of the container is displaced after hot-filling and capping to reduce the total interior volume by less than about an additional 0.5% to 4%. The hot-filling, capping, cooling, and displacing of the base creates a pressure change within the container.

In some embodiments, a sealing and pressure dosing apparatus may be provided. The sealing and pressure dosing apparatus may include a sealing machine having one or more of a driven turret, a sealing head, a pressure sealing member, and a pressure sealing chamber. The sealing and pressure dosing apparatus may also include a pressure dosing system which may be integrated with the sealing machine.

In one embodiment, a method of processing a plastic container having a longitudinal axis is disclosed. The method includes: blow-molding a plastic container having an upper portion including a finish, a sidewall, a lower portion including a base defining a standing surface, and a substantially transversely-oriented pressure panel having an inner annular wall and a central push-up portion located in the base, wherein a base mold portion is displaced longitudinally with respect to first and second side mold portions to form the pressure panel set above the standing surface; introducing heated liquid contents into the plastic container with the pressure panel located in an outwardly-inclined position entirely between the standing surface and the upper portion; capping the plastic container; and, moving the pressure panel to an inwardly-inclined position entirely between the standing surface and the upper portion.

Method for processing hot-filled plastic containers are provided. In some embodiments, the method may include hot-filling a plastic container, sealing the container, and conveying the sealed container, each with an inner annular wall and a push-up portion in a first position. In some embodiments, the method may further include creating a vacuum pressure in the hot-filled and sealed container and repositioning the push-up portion from the first position to a second position under a mechanical force.

A container filling valve may include a shuttle and a drive sleeve that are magnetically coupled. Movement of the drive sleeve may move the shuttle from a position in which the filling valve is closed to a position in which the filling valve is open. A container handling arm may include a distal end configured to hold a container and a proximal end that includes a load cell. A low flow setpoint system may be configured to arrest closing of a filling valve when that filling valve is partially closed. A pressure control system may be configured to maintain a desired pressure in a reservoir or in a flow path from that reservoir. A product recirculation system may be configured to adjust flow rate in the product recirculation system.

A plastic container comprises an upper portion including a finish defining an opening into the container, a lower portion including a base defining a standing surface, a sidewall extending between the upper portion and the lower portion, the sidewall defining a longitudinal axis, and at least one substantially transversely-oriented pressure panel located in the lower portion. The pressure panel is movable between an outwardly-inclined position and an inwardly-inclined position to compensate for a change of pressure inside the container. The standing surface defines a standing plane, and the entire pressure panel is located between the standing plane and the upper portion of the container when the pressure panel is in the outwardly-inclined position.