This invention relates to a system and method for improving sulfur recovery from a Claus unit. More specifically, this invention provides a steam swept membrane tail gas treatment system and method for treating acid gas streams and minimizing sulfur dioxide emissions therefrom.

A system and method for treating natural gas, including producing natural gas from a subterranean formation via a wellhead system to a nonthermal plasma (NTP) catalytic unit, converting by the NTP unit carbon dioxide (CO.sub.2) and hydrogen sulfide (H.sub.2S) in the natural gas into carbon monoxide (CO), elemental sulfur (S), and hydrogen (H.sub.2), and removing the elemental sulfur as liquid elemental sulfur to give treated natural gas. The NTP unit may convert methane (CH.sub.4) in the natural gas to heavier hydrocarbons.

A method for sulfur recovery includes, in a hydrogenation reactor, converting sulfur-containing compounds in a Claus tail gas stream to hydrogen sulfide to produce a hydrogenated gas stream; feeding the hydrogenated gas stream to a quench tower to produce a quenched gas stream by condensing liquid water; feeding the quenched gas stream to a first stage adsorption vessel of a first stage adsorption unit to produce a first outlet gas stream by adsorbing water from the quenched gas stream; feeding the first outlet gas stream to a second stage adsorption vessel of a second stage adsorption unit to produce a second byproduct gas stream by adsorbing hydrogen sulfide from the first outlet gas stream; separating the second byproduct gas stream into a carbon dioxide stream and an enriched nitrogen stream; and regenerating the second stage adsorption vessel using the enriched nitrogen stream.

A process for altering the composition of a feed gas containing H.sub.2S equivalents is disclosed. The process comprises (a) contacting the feed gas with a solid adsorbent at a temperature of 250-500° C., to obtain a loaded adsorbent, (b) purging the loaded adsorbent with a purge gas comprising steam, thus producing a product stream which typically contains substantially equal levels of CO.sub.2 and H.sub.2S. The process further comprises a step (c) of regenerating the purged adsorbent by removal of water. The adsorbent comprises alumina and one or more alkali metals, such as potassium oxides, hydroxide or the like.

A catalyst for selectively oxidizing hydrogen sulfide to element sulfur, catalyst for burning tail-gas, and process for deeply catalytically oxidizing hydrogen sulfide to sulfur are disclosed. The catalyst for selectively oxidizing hydrogen sulfide to element sulfur is prepared by: 10-34% of iron trioxide and 60-84% of anatase titanium dioxide, and the balance being are auxiliary agents. Also a catalyst for burning tail-gas is prepared by: 48-78% of iron trioxide and 18-48% of anatase titanium dioxide, and the balance being auxiliary agents. The catalyst of the present invention has high selectivity and high sulfur recovery rate. An isothermal reactor and an adiabatic reactor of the present invention are connected in series and are filled with the above two catalysts for reactions, thus reducing total sulfur in the vented gas while having a high sulfur yield and conversion rate.

Acid gas compounds are removed from a process gas such as, for example, syngas or natural gas, by flowing a feed gas into a desulfurization unit to remove a substantial fraction of sulfur compounds from the feed gas and flowing the resulting desulfurized gas into a CO.sub.2 removal unit to remove a substantial fraction of CO.sub.2 from the desulfurized gas.

The present invention is related to a catalyst supported for the selective oxidation of sulphur compounds of the tail gas from the Claus process or streams with an equivalent composition to elemental sulphur or sulphur dioxide (SO.sub.2). It is also the object of the present invention, a process for the preparation of a catalyst of this type, as well as the process of selective oxidation of sulphur compounds to elemental sulphur using the catalyst of the invention, as well as the process of catalytic incineration of the tail gas from the Claus process using the catalyst of the present invention.

The process for configuring or reconfiguring a sulfur removal plant having a plurality of Claus units that is greater than the number of downstream tail gas treating units (TGTUs) is disclosed. The process allows for the regeneration of one of the Claus units without shutting down any of the downstream TGTUs or the other Claus units. Specifically, the regeneration tail gas can be diverted to the reaction furnace of an in-service Claus unit, thereby allowing excess oxygen to be used to regenerate the Claus unit more efficiently, and without exceeding environmental SO.sub.2 emission requirements.

A pulse jet system and method is disclosed. In an example, the pulse jet system includes a combustion chamber, intake ports to deliver combustion agents to the combustion chamber, an expansion chamber to cool a combustion product following combustion of the combustion agents in the combustion chamber, and an exhaust to exit the cooled gas from the expansion chamber. In another example, the pulse jet system includes a combustion chamber with intake ports to deliver combustion agents to the combustion chamber, wherein the combustion chamber is part of a four cycle engine. The pulse jet system also includes an expansion chamber to cool a combustion product following combustion of the combustion agents in the combustion chamber.

A pulse jet system and method is disclosed. In an example, the pulse jet system includes a combustion chamber, intake ports to deliver combustion agents to the combustion chamber, an expansion chamber to cool a combustion product following combustion of the combustion agents in the combustion chamber, and an exhaust to exit the cooled gas from the expansion chamber. In another example, the pulse jet system includes a combustion chamber with intake ports to deliver combustion agents to the combustion chamber, wherein the combustion chamber is part of a four cycle engine. The pulse jet system also includes an expansion chamber to cool a combustion product following combustion of the combustion agents in the combustion chamber.