A process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; recovering at least part of the raw synthesis gas from the gasification zone and supplying at least part of the recovered raw synthesis gas to a partial oxidation zone; equilibrating the H.sub.2:CO ratio of the raw synthesis gas in the partial oxidation zone to obtain equilibrated synthesis gas; recovering at least part of the equilibrated synthesis gas from the partial oxidation zone and treating the gas to remove impurities and generate a fine synthesis gas; and converting the optionally adjusted fine synthesis gas into the useful product in a further chemical reaction requiring a usage ratio.

A process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.

A method for producing a homogenous molten composition and a fluid product is disclosed. For example, the method includes producing a first molten metal composition in an enclosed volume, contacting a hydrocarbon reactant with the first molten metal composition, decomposing the hydrocarbon reactant into at least one fluid product and carbon, forming a metal alloy from a mixture of the carbon and the first molten metal composition, and separating a homogenous second molten composition from the metal alloy.

The invention relates to the chemical industry and can be used for processing methane and other volatile, liquid, solid fusible hydrocarbons when producing hydrogen, soot, and other flammable gases. The invention relates to a method for the pyrolytic decomposition of hydrocarbons, in which a pyrolysis reactor arranged in a space bounded by a lining is heated by flue gases generated by combusting a hydrogen-enriched mixture of air and gaseous hydrocarbons, while ensuring a maximum decrease in CO.sub.2 emissions into the atmosphere. The invention also relates to a unit for the pyrolytic decomposition of hydrocarbons. The technical result is a high degree of separation of hydrogen and carbon by fast high-temperature pyrolysis at atmospheric pressure without oxygen supply and without CO.sub.2 production.

A cooler installed to cool NG supplied from a compressor to a pyrolysis reactor and configured to independently use multiple refrigerants is provided; a first refrigerant supply device provided to supply a first refrigerant for the cooler; and a second refrigerant supply device configured to supply, to the cooler, a fuel gas for a burner, including an off-gas and NG which has not passed through the compressor, as a second refrigerant for the cooler.

Combined combustion and pyrolysis (CCP) systems, and associated systems and methods, are disclosed herein. In some embodiments, the CCP system includes an input valve fluidly coupleable to a fuel supply to receive a hydrocarbon reactant, a CCP reactor fluidly coupled to the input valve, and a carbon separation component fluidly coupled to the CCP reactor. The CCP reactor can include a combustion chamber, a reaction chamber in thermal communication with the combustion chamber and/or fluidly coupled to the input valve, and an insulating material positioned to reduce heat loss from the combustion chamber and/or the reaction chamber. The CCP reactor can also include a combustion component positioned to combust a fuel within the combustion chamber. The combustion can heat the reaction chamber and the hydrocarbon reactant flowing therethrough. The heat causes a pyrolysis of the hydrocarbon reactant that generates hydrogen gas and carbon.

The present subject matter is directed to a system and method for producing carbon and syngas from carbon dioxide (CO.sub.2). The system includes a first reactor (7) for producing solid carbon (15) from a feed including CO.sub.2 and a volatile organic compound such as methane (1), and a second reactor (20) for producing syngas. Reactions in the first reactor (7) are conducted in a limited oxygen atmosphere. The second reactor (20) can use dry reforming, steam reforming, and/or partial oxidation reforming to produce the syngas (22).

A process for producing syngas that uses the syngas product from a partial oxidation reactor to provide all necessary heating duties, which eliminates the need for a fired heater. Soot is removed from the syngas using a dry filter to avoid a wet scrubber quenching the syngas stream and wasting the high-quality heat. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

A method for producing hydrogen and carbon from hydrocarbons in a reaction chamber is provided. The method includes introducing a hydrocarbon into a chamber such that the hydrocarbon rotates in a first direction. The method includes generating a direct current (DC)-based plasma from a portion of the hydrocarbon, wherein the hydrocarbon is heated to a temperature greater than 1,000° C. at least in part by the DC-based plasma. The method includes rotating the DC-based plasma in a second direction that is different from the first direction. The method includes converting the hydrocarbon into elemental constituents of the hydrocarbon comprising carbon solid and hydrogen gas. The method includes separating the carbon solid from the hydrogen gas to provide a solid part and a gas part.

An integrated process for the production of a useful liquid hydrocarbon product comprises: feeding a gasification zone with an oxygen-containing feed and a first carbonaceous feedstock comprising waste materials and/or biomass, gasifying the first carbonaceous feedstock in the gasification zone to produce first synthesis gas, partially oxidising the first synthesis gas in a partial oxidation zone to generate partially oxidised synthesis gas, combining at least a portion of the first synthesis gas and/or the partially oxidised synthesis gas and at least a portion of electrolysis hydrogen obtained from an electrolyser in an amount to achieve the desired hydrogen to carbon monoxide molar ratio of from about 1.5:1 to about 2.5:1, and to generate a blended synthesis gas, wherein the electrolyser operates using green electricity; and subjecting at least a portion of the blended synthesis gas to a conversion process effective to produce the liquid hydrocarbon product.