C01B2203/0827

System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

Process for producing a hydrogen-containing synthesis gas
11565937 · 2023-01-31 · ·

Process including the production of a hydrogen-containing synthesis gas by conversion of a hydrocarbon feedstock, wherein said process has a heat input provided by combustion of a plurality of process fuel streams and said plurality of process fuel streams comprises at least one fuel stream of ammonia. Combustion of said at least one fuel stream of ammonia is performed non-catalytically in at least one fired equipment.

Hydrogen and Power Production with Sorbent Enhanced Reactor Steam Reformer and Carbon Capture

An apparatus for generating hydrogen from solid carbonaceous feed stock for production of electricity, chemicals, or fuels using all-steam gasification includes a micronized char preparation system comprising a devolatilizer and an indirect all-steam gasifier generating syngas. A syngas cooler is configured to at least partial quench the syngas and can to produce steam. A syngas clean up system removes ash and residual carbon, a carbon-capture system includes a water gas shift system and CO.sub.2 removal system. A pressure swing absorber (PSA) generating tailgas. An oxygen-fueled burner receives tailgas from the PSA and provides heat to a sorbent enhanced reformer (SER) battery limit system. A hydrogen cooler receives tailgas from the PSA that provides heat to the SER battery limit system. A CO.sub.2 cooler receives tailgas from the PSA that providing heat to the sorbent enhanced reformer battery limit system.

METHOD FOR PRODUCING FUEL USING RENEWABLE METHANE
20230227743 · 2023-07-20 ·

A method of producing fuel that includes providing a feed comprising natural gas, a portion of which is renewable natural gas, to a steam methane reformer in a hydrogen production unit. The feed includes a first portion that is converted to syngas and a second portion that passes through the steam methane reformer unconverted. The unconverted feed is directed to one or more burners of the steam methane reformer as fuel. The renewable natural gas is apportioned such that the first portion of the feed, which is feedstock, has a larger renewable fraction than the second portion, which is fuel. Apportioning a higher renewable fraction to the portion of the feed that is converted increases the yield of renewable content.

Looping Reaction Hydrogen Production System and Hydrogen Production Method
20230219811 · 2023-07-13 ·

A looping reaction hydrogen production system includes a reduction reaction device, a primary separation device, a hydrogen production reaction device, a secondary separation device, a primary heat transfer device and a cooling purification device. Based on looping combustion reaction mechanism, the system makes MeO/Me circularly flow between the hydrogen production reaction device and the reduction reaction device to respectively generate a reduction/oxidation chemical reaction, and to convert the conventional carbon-based solid fuel into the high-purity clean hydrogen energy. Compared with the conventional hydrogen production technology from water-gas shift reaction of syngas, the system reduces water consumption, energy consumption and environmental pollution of the hydrogen production process; converts conventional carbon-based fuel into clean hydrogen energy by use of renewable energy sources, such as solar energy; and achieves efficient capture and storage of gaseous CO.sub.2.

METHOD FOR INCREASING EFFICIENCY AND REDUCING EMISSIONS IN A STEAM REFORMING PLANT

A method for decreasing the SFFC of a steam reforming plant, including establishing a base operating mode. Then modifying the base operating mode by introducing the shift gas stream into a solvent based, non-cryogenic separator prior to introduction into the pressure swing adsorption and introducing the compressed hydrogen depleted off-gas stream in a membrane separation unit, wherein the membrane is configured to produce the hydrogen enriched permeate stream at a suitable pressure to allow the hydrogen enriched permeate stream to be combined with carbon dioxide lean shift gas stream, prior to introduction into the pressure swing adsorption unit without requiring additional compression. Thereby establishing a modified operating mode. Wherein said pressure swing adsorption unit has a modified overall hydrogen recovery. Wherein said modified operating mode has a modified hydrogen production, a modified hydrogen production unit firing duty, a modified SCO2e, and a modified SFFC.

METHOD FOR INCREASING EFFICIENCY AND REDUCING EMISSIONS IN A STREAM REFORMING PLANT

A method for decreasing the SFFC of a steam reforming plant, including establishing a base operating mode. Then modifying the base operating mode by introducing the shift gas stream into a solvent based, non-cryogenic separator prior to introduction into the pressure swing adsorption and introducing the compressed hydrogen depleted off-gas stream in a membrane separation unit, wherein the membrane is configured to produce the hydrogen enriched permeate stream at a suitable pressure to allow the hydrogen enriched permeate stream to be combined with carbon dioxide lean shift gas stream, prior to introduction into the pressure swing adsorption unit without requiring additional compression. Thereby establishing a modified operating mode. Wherein said pressure swing adsorption unit has a modified overall hydrogen recovery. Wherein said modified operating mode has a modified hydrogen production, a modified hydrogen production unit firing duty, a modified SCO2e, and a modified SFFC.

Method and reactor for producing one or more products

A feedstock gas, such as natural gas, is introduced into a mixing chamber. A combustible gas is introduced into a combustion chamber, for example simultaneously to the introduction of the feedstock gas. Thereafter, the combustible gas is ignited so as to cause the combustible gas to flow into the mixing chamber via one or more fluid flow paths between the combustion chamber and the mixing chamber, and to mix with the feedstock gas. The mixing of the combustible gas with the feedstock gas causes one or more products to be produced.

Apparatuses and methods for hydrogen production
11691874 · 2023-07-04 · ·

The present disclosure provides systems and methods for hydrogen production as well as apparatuses useful in such systems and methods. Hydrogen is produced by steam reforming of a hydrocarbon in a gas heated reformer that is heated using one or more streams comprising combustion products of a fuel in an oxidant, preferably in the presence of a carbon dioxide circulating stream.

Oxidative coupling of methane methods and systems

The present disclosure provides natural gas and petrochemical processing systems including oxidative coupling of methane reactor systems that integrate process inputs and outputs to cooperatively utilize different inputs and outputs of the various systems in the production of higher hydrocarbons from natural gas and other hydrocarbon feedstocks.