C01B2203/0833

MOLTEN SALT REACTOR IMPROVEMENTS
20230007896 · 2023-01-12 ·

A method of preheating a feed to a molten material reactor comprises heating a hydrocarbon feed in a first heat exchanger using a cooled product gas to produce a heated hydrocarbon feed stream, pyrolyzing at least a portion of the C.sub.2+ hydrocarbons in the heated feed stream in a pyrolysis reactor to produce a pyrolyzed hydrocarbon stream, and heating the pyrolyzed hydrocarbon stream in a second heat exchanger using a product gas to produce a pre-heated feed gas. The heated hydrocarbon feed stream comprises methane and one or more C.sub.2+ hydrocarbons.

Hybrid dehydrogenation reaction system

A hybrid dehydrogenation reaction system includes: an acid aqueous solution tank having an acid aqueous solution; an exothermic dehydrogenation reactor including a chemical hydride of a solid state and receiving the acid aqueous solution from the acid aqueous solution tank for an exothermic dehydrogenation reaction of the chemical hydride and the acid aqueous solution to generate hydrogen; an LOHC tank including a liquid organic hydrogen carrier (LOHC); and an endothermic dehydrogenation reactor receiving the liquid organic hydrogen carrier from the LOHC tank and generating hydrogen through an endothermic dehydrogenation reaction of the liquid organic hydrogen carrier by using heat generated from the exothermic dehydrogenation reactor.

PROCESS FOR THE THERMAL DECOMPOSITION OF AMMONIA AND REACTOR FOR CARRYING OUT THE PROCESS

The invention relates to a process for the thermal decomposition of ammonia. The process comprises passing ammonia through a conduit which contains an ammonia decomposition catalyst in a part thereof. At least a section of the part of the conduit which contains the catalyst is immersed in molten lead as heat transfer medium, which is at a temperature at which the catalyst is capable of catalyzing the decomposition of ammonia into hydrogen and nitrogen. A reactor for carrying out this process is also disclosed.

STEAM METHANE REFORMING WITH STEAM REGENERATION
20230002224 · 2023-01-05 ·

A hydrocarbon is reacted with water in the presence of a catalyst to form hydrogen, carbon monoxide, and carbon dioxide. Hydrogen is selectively allowed to pass through a hydrogen separation membrane to a permeate side of a reactor, while water and carbon-containing compounds remain in a retentate side of the reactor. An outlet stream is flowed from the retentate side to a heat exchanger. The outlet stream is cooled to form a cooled stream. The cooled stream is separated into a liquid phase and a vapor phase. The liquid phase is flowed to the heat exchanger and heated to form steam. The vapor phase is cooled to form condensed water and a first offgas stream. The first offgas stream is cooled to form condensed carbon dioxide and a second offgas stream. The steam and the second offgas stream are recycled to the reactor.

METHOD FOR PREPARING SYNTHESIS GAS AND AROMATIC HYDROCARBON
20230227308 · 2023-07-20 ·

Provided is a method for preparing synthesis gas and aromatic hydrocarbons, and more particularly, a method for preparing synthesis gas and aromatic hydrocarbons including: supplying a pyrolysis fuel oil (PFO) stream containing PFO and a pyrolysis gas oil (PGO) stream containing PGO to a distillation tower as a feed stream (S10), the PFO stream and the PGO stream being discharged in a naphtha cracking center (NCC) process; and supplying a lower discharge stream from the distillation tower to a combustion chamber for a gasification process and supplying an upper discharge stream from the distillation tower to a BTX preparation process (S20).

Reactor Assemblies and Methods of Performing Reactions

Reactors are provided that can include a first set of fluid channels and a second set of fluid channels oriented in thermal contact with the first set of fluid channels. The reactor assemblies can also provide where the channels of either one or both of the first of the set of fluid channels are non-linear. Other implementations provide for at least one of the first set of fluid channels being in thermal contact with a plurality of other channels of the second set of fluid channels. Reactor assemblies are also provided that can include a first set of fluid channels defining at least one non-linear channel having a positive function, and a second set of fluid channels defining at least another non-linear channel having a negative function in relation to the positive function of the one non-linear channel of the first set of fluid channels. Processes for distributing energy across a reactor are provided. The processes can include transporting reactants via a first set of fluid channels to a second set of fluid channels, and thermally engaging at least one of the first set of fluid channels with at least two of the second set of fluid channels.

Looping Reaction Hydrogen Production System and Hydrogen Production Method
20230219811 · 2023-07-13 ·

A looping reaction hydrogen production system includes a reduction reaction device, a primary separation device, a hydrogen production reaction device, a secondary separation device, a primary heat transfer device and a cooling purification device. Based on looping combustion reaction mechanism, the system makes MeO/Me circularly flow between the hydrogen production reaction device and the reduction reaction device to respectively generate a reduction/oxidation chemical reaction, and to convert the conventional carbon-based solid fuel into the high-purity clean hydrogen energy. Compared with the conventional hydrogen production technology from water-gas shift reaction of syngas, the system reduces water consumption, energy consumption and environmental pollution of the hydrogen production process; converts conventional carbon-based fuel into clean hydrogen energy by use of renewable energy sources, such as solar energy; and achieves efficient capture and storage of gaseous CO.sub.2.

HYDROGEN PRODUCTION FROM HYDROCARBONS WITHOUT CARBON DIOXIDE EMISSIONS

A method for thermal cracking of a hydrocarbon to produce hydrogen gas and carbon comprises heating a molten medium to an operating temperature sufficient to thermally crack the hydrocarbon. The operating temperature may, for example be in the range of 600° C. to 1100° C. The method mixes the hydrocarbon into the heated molten medium and pumping the mixed molten medium and hydrocarbon through a reactor. In the reactor, the hydrocarbon undergoes a thermal cracking reaction which forms hydrogen gas and carbon black. The method separates the carbon and hydrogen gas from the molten medium that has passed through the reactor. In some embodiments, the flow of the molten medium in the reactor is a turbulent flow.

Oxidative coupling of methane methods and systems

The present disclosure provides natural gas and petrochemical processing systems including oxidative coupling of methane reactor systems that integrate process inputs and outputs to cooperatively utilize different inputs and outputs of the various systems in the production of higher hydrocarbons from natural gas and other hydrocarbon feedstocks.

Thermal integration in synthesis gas production by partial oxidation

A process and a plant are proposed for producing a synthesis gas including hydrogen and carbon oxides by partial oxidation of carbon-containing fuel in the presence of an oxygen-containing oxidant and a moderator, wherein the obtained raw synthesis gas is laden with soot particles. According to the invention the cooling of the raw synthesis gas is carried out using a crossflow heat exchanger, a shell and tube heat exchanger or a spiral heat exchanger, wherein the carbon-containing input stream or the oxidant stream or the moderator stream or a plurality of these streams serve as the first coolant and are thus preheated before introduction into the partial oxidation plant.