C01B2203/10

Enhanced processes to produce value-added products from light gases

Herein disclosed is a method of producing value-added product from light gases, the method comprising: (a) providing light gases comprising at least one compound selected from the group consisting of C1-C6 compounds and combinations thereof; (b) intimately mixing the light gases with a liquid carrier in a high shear device to form a dispersion of gas in the liquid carrier, wherein the dispersion is supersaturated with the light gases and comprises gas bubbles at least some of which have a mean diameter of less than or equal to about 5 micron(s); (c) allowing the value-added product to form and utilizing vacuum to extract unreacted light gases from the liquid carrier; (d) extracting the value-added product; wherein the value-added product comprises at least one component selected from the group consisting of higher hydrocarbons, hydrogen, olefins, alcohols, aldehydes, and ketones. A system for producing value-added product from light gases is also disclosed.

Liquid Metal Condensate Catalyzed Hydrocarbon Pyrolysis

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

Liquid Metal Condensate Catalyzed Hydrocarbon Pyrolysis

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

Method for stable ethanol steam reforming

Method for stable ethanol steam reforming, wherein a catalytic ethanol reforming is carried out in two vessels operating in parallel mode both filled in with a catalyst active for this reaction, with the first vessel acting in operation mode, generating an hydrogen rich stream, and the parallel vessel, acting in regeneration mode, made flowing with steam in order to carry out the gasification of carbonaceous compounds deposited on the catalyst.

Liquid metal condensate catalyzed hydrocarbon pyrolysis

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

Liquid metal condensate catalyzed hydrocarbon pyrolysis

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

METHOD FOR STABLE ETHANOL STEAM REFORMING

Method for stable ethanol steam reforming, wherein a catalytic ethanol reforming is carried out in two vessels operating in parallel mode both filled in with a catalyst active for this reaction, with the first vessel acting in operation mode, generating an hydrogen rich stream, and the parallel vessel, acting in regeneration mode, made flowing with steam in order to carry out the gasification of carbonaceous compounds deposited on the catalyst.

PROCESS AND SYSTEMS FOR CARBON-NEGATIVE AND WATER-POSITIVE HYDROGEN PRODUCTION
20240217817 · 2024-07-04 ·

The disclosed technology provides processes for producing hydrogen that is renewable, has negative carbon intensity, and is associated with net water production. The hydrogen is economically, environmentally, and socially superior to conventional hydrogen via steam reforming of natural gas or electrolysis of water. Some variations provide a process for manufacturing carbon-negative hydrogen and optionally activated carbon, comprising: feeding biomass into a first heated vessel or zone to generate dried biomass and a first recovered water stream; feeding the dried biomass into a second heated vessel or zone to pyrolyze the dried biomass, generating a biocatalyst and a biogas; feeding the biocatalyst, the first recovered water stream, and biogas to a third heated vessel or zone for biocatalytic conversion, thereby generating H.sub.2, CO, and optionally activated carbon; and recovering the hydrogen. The H.sub.2 is carbon-negative hydrogen characterized by a carbon intensity less than 0 kg CO.sub.2e per metric ton H.sub.2.

HEAT EXCHANGE REACTOR WITH REDUCED METAL DUSTING
20240261749 · 2024-08-08 · ·

The present technology relates to a heat exchange reactor (HER) system comprising a first gas feed and a heat exchange reactor, HER. The HER has two reaction zones; a first reaction zone (I) arranged to carry out an overall exothermic reaction of the first gas feed, and a second reaction zone (II) arranged to carry out an overall endothermic reaction of gas from said first reaction zone (I).

HEAT AND HYDROGEN GENERATION DEVICE

A heat and hydrogen generation device comprising a burner combustion chamber (3), a burner (7) for feeding fuel and air into the burner combustion chamber (3), and a reformer catalyst (4). The target value of the O.sub.2/C molar ratio of air and fuel which are made to react in the burner combustion chamber (3) is preset as the target O.sub.2/C molar ratio. The actual O.sub.2/C molar ratio at the time of warm-up operation is estimated from the rate of temperature rise of the reformer catalyst (4) etc., when performing warm-up operation. When the estimated actual O.sub.2/C molar ratio deviates from the target O.sub.2/C molar ratio at the time of warm-up operation, the ratio of feed between the amount of feed of air for burner combustion and the amount of feed of fuel for burner combustion is corrected, in a direction making the estimated actual O.sub.2/C molar ratio approach the target O.sub.2/C molar ratio at the time of warm-up operation.