Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include an insulation base having insulating material and at least one passage that extends through the insulating material. In some embodiments, the at least one passage may be in fluid communication with a combustion region.

Disclosed herein is a method for making hydrogen with carbon sequestration. The method may comprise using a biomass hydroconverter product to fuel a steam reformer that converts a hydrocarbon fuel stream into a gas mixture that contains at least hydrogen and carbon dioxide. The gas stream is separated to form a hydrogen-enriched gas stream and at least one hydrogen-depleted stream. The hydrogen-depleted stream may be stored or further processed to sequester the carbon contained therein. Additionally, or alternatively, the solid residue from the biomass hydroconverter also may be stored for further sequester carbon generated by the method.

Hydrogen generation assemblies and methods are disclosed. In one embodiment, the method includes receiving a feed stream in a fuel processing assembly, and heating, via one or more burners, a hydrogen generating region of the fuel processing assembly to at least a minimum hydrogen-producing temperature. The method additionally includes generating an output stream in the heated hydrogen generating region of the fuel processing assembly from the received feed stream, and generating a product hydrogen stream and a byproduct stream in a purification region of the fuel processing assembly from the output stream. The method further includes separating at least a portion of the carbon dioxide gas from the byproduct stream to generate a fuel stream having a carbon dioxide concentration less than the byproduct stream, and feeding the fuel stream to the one or more burners.

The present subject matter is directed to a system and method for producing carbon and syngas from carbon dioxide (CO.sub.2). The system includes a first reactor (7) for producing solid carbon (15) from a feed including CO.sub.2 and a volatile organic compound such as methane (1), and a second reactor (20) for producing syngas. Reactions in the first reactor (7) are conducted in a limited oxygen atmosphere. The second reactor (20) can use dry reforming, steam reforming, and/or partial oxidation reforming to produce the syngas (22).

In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.

In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.

The present disclosure relates to a hydrogen gas production method including: a first step of generating a mixed gas containing hydrogen and carbon dioxide from a hydrogen storage agent by dehydrogenation reaction using a catalyst in a reactor; a second step of purifying the generated mixed gas to acquire a gas having a high hydrogen concentration; a third step of separating a solution in the reactor into a solution enriched with the catalyst and a permeate using a separation membrane unit; and a fourth step of supplying the solution enriched with the catalyst to the reactor for reusing in the first step.

A process for the production of hydrogen, comprising a step of reforming a carbon-containing feedstock to obtain a raw hydrogen reformed stream; a step of separating the raw hydrogen reformed stream to increment the concentration of hydrogen and separate a high concentration hydrogen stream from a recovered gas stream; a step of recirculating, in which a portion of high concentration hydrogen produced in the separating step is recirculated to the reforming step together with a steam flow.

A catalyst for forming a synthetic gas containing hydrogen and carbon monoxide from a hydrocarbon-based gas, the catalyst containing a complex oxide having a perovskite structure, wherein the complex oxide has a crystal phase containing CaZrO.sub.3 as a primary component and contains Ru and at least one of Ce and Y.

A process and system for generating hydrogen gas are described, in which water is electrolyzed to generate hydrogen and oxygen, and a feedstock including oxygenate(s) and/or hydrocarbon(s), is non-autothermally catalytically oxidatively reformed with oxygen to generate hydrogen. The hydrogen generation system in a specific implementation includes an electrolyzer arranged to receive water and to generate hydrogen and oxygen therefrom, and a non-autothermal segmented adiabatic reactor containing non-autothermal oxidative reforming catalyst, arranged to receive the feedstock, water, and electrolyzer-generated oxygen, for non-autothermal catalytic oxidative reforming reaction to produce hydrogen. The hydrogen generation process and system are particularly advantageous for using bioethanol to produce green hydrogen.